Volvo Community Forum. The Forums of the Volvo Owners Club

Forum Rules Volvo Owners Club About VOC Volvo Gallery Links Volvo History Volvo Press
Go Back   Volvo Owners Club Forum > "Technical Topics" > S40 / V40 '96-'04 General
Register Members Cars Help Calendar Extra Stuff

Notices

S40 / V40 '96-'04 General Forum for the Volvo S40 and V40 (Classic) Series from 1995-2004.

Information
  • VOC Members: There is no login facility using your VOC membership number or the details from page 3 of the club magazine. You need to register in the normal way
  • AOL Customers: Make sure you check the 'Remember me' check box otherwise the AOL system may log you out during the session. This is a known issue with AOL.
  • AOL, Yahoo and Plus.net users. Forum owners such as us are finding that AOL, Yahoo and Plus.net are blocking a lot of email generated from forums. This may mean your registration activation and other emails will not get to you, or they may appear in your spam mailbox

Thread Informations

CEM Wiring/Repair Information

Views : 218908

Replies : 357

Users Viewing This Thread :  

Reply
 
Thread Tools Display Modes
Old Sep 30th, 2015, 16:41   #281
razzyboi
New Member
 

Last Online: Dec 3rd, 2015 13:45
Join Date: Sep 2015
Location: chelmsford
Default

could someone post a link up plese where to buy the main beam relay from please for a 2001 v40 t4 estate.many thanks
razzyboi is offline   Reply With Quote
Old Sep 30th, 2015, 17:37   #282
gatos
Premier Member
 
gatos's Avatar
 

Last Online: Nov 15th, 2022 21:34
Join Date: Apr 2010
Location: London / Essex
Default

Part number is NH010-01AY-01A


Found this: http://www.fujitsu.com/downloads/MIC...ays/frl274.pdf here: http://www.volvopedia.de/index.php?title=CEM

Would this be any good?
http://www.aliexpress.com/item/Free-...412279139.html

http://www.aliexpress.com/store/prod...321810004.html

Before you go ahead and buy the relay, have you done the standard check to establish whether it is the relay or not?
With the bulb in, engage the main beams and measure the voltage. You should be getting 0v. Then remove the bulb and measure the voltage again. If you get 12V then it is most probably your relay that is faulty. If you get 0V then you have a wiring problem.
__________________
Current car: 2002 S40 1.9D, 1992 240SE

Nullius in Verba
gatos is offline   Reply With Quote
The Following 2 Users Say Thank You to gatos For This Useful Post:
Old Oct 27th, 2015, 19:04   #283
uggbugg
New Member
 

Last Online: Oct 27th, 2015 21:45
Join Date: Oct 2015
Location: Southampton
Default

Hi,
I've got a 2000 V40 1.8 both the headlights have stopped working at the same time, is this a coincident and the CEM issue or likely to be something else. we also have a issue with the heater fan only working when it feels like it, any idea's ?
uggbugg is offline   Reply With Quote
Old Oct 27th, 2015, 19:46   #284
pierremcalpine
Premier Member
 
pierremcalpine's Avatar
 

Last Online: Jan 3rd, 2024 14:43
Join Date: Feb 2012
Location: Toronto Canada
Default

Quote:
Originally Posted by uggbugg View Post
Hi,
I've got a 2000 V40 1.8 both the headlights have stopped working at the same time, is this a coincident and the CEM issue or likely to be something else. we also have a issue with the heater fan only working when it feels like it, any idea's ?
That does sound like a strange coincidence. It might be, I suppose. The good news is that it's an easy fix so worst case you are out a few quid. Perform the test suggested by GATOS though, that should confirm it.

As for the possessed blower motor, try replacing the blower resistor first and see if that solves your problem. A search with the words "blower resistor" should give you more than enough tips to get that job done.
__________________
2003 V40 1.9T B4204T4, 197,000miles (sold but alive!), 2004 S60 2.5T, 160,000miles, 2010 V70 3.2, 125,000miles, 2002 V70XC 2.4, 175,000miles

Click here for my x40 and V70 P3 repair guides
pierremcalpine is offline   Reply With Quote
Old Oct 28th, 2015, 09:52   #285
druid
V40 Owner
 
druid's Avatar
 

Last Online: Dec 13th, 2020 01:28
Join Date: Aug 2006
Location: Tonyrefail, Souh Wales.
Default

Heater switch is known to be erratic and the fix is BOOTLACE put it around the switch and vigorously rotate the control - it may or may not clean the contacts, but worth trying
__________________

An MS Warior living one day at a time
"Neville" 207,000 so far. Water use 0 - oil negligible....
druid is offline   Reply With Quote
Old Nov 22nd, 2015, 13:39   #286
MidlandsV40
New Member
 

Last Online: Jun 17th, 2016 19:16
Join Date: Nov 2015
Location: Leicester
Default

Afternoon all - after Googling issues with headlights I was directed to this forum and joined.

I have a 2003 V40 estate. Last year the LH beam failed, after taking it a workshop I was told that allegedly the CEM maybe at fault and the quickest way to get both lights sorted was to run a feed from the working RH side light to the left. This worked fine until last week when both lights failed on a drive back in the dark, not a good situation.

I spoke to the garage and they said after checks on the car that the CEM was the likely culprit? I have flash and fog lights but no sidelights nor main beam. As some have already stated a replacement from Volvo would be £450 + VAT and then a further cost to get the unit coded to the car.

Can I just double check with you guys that are more knowledgeable than myself, is the problem the relays that are pictured on the first page of this thread? Also there is a link to a supplier. Am I right in thinking that I need to replace all 3 relays on the board , if so is this the fix for the headlight issue?

Also if this is the case and it gets done will the unit just be a case of being plugged back in without need of registering it?

A huge thanks in advance.
MidlandsV40 is offline   Reply With Quote
Old Nov 22nd, 2015, 15:02   #287
Clan
Experienced Member
 
Clan's Avatar
 

Last Online: Yesterday 23:20
Join Date: Jun 2007
Location: L/H side
Default

Quote:
Originally Posted by MidlandsV40 View Post
Afternoon all - after Googling issues with headlights I was directed to this forum and joined.

I have a 2003 V40 estate. Last year the LH beam failed, after taking it a workshop I was told that allegedly the CEM maybe at fault and the quickest way to get both lights sorted was to run a feed from the working RH side light to the left. This worked fine until last week when both lights failed on a drive back in the dark, not a good situation.

I spoke to the garage and they said after checks on the car that the CEM was the likely culprit? I have flash and fog lights but no sidelights nor main beam. As some have already stated a replacement from Volvo would be £450 + VAT and then a further cost to get the unit coded to the car.

Can I just double check with you guys that are more knowledgeable than myself, is the problem the relays that are pictured on the first page of this thread? Also there is a link to a supplier. Am I right in thinking that I need to replace all 3 relays on the board , if so is this the fix for the headlight issue?

Also if this is the case and it gets done will the unit just be a case of being plugged back in without need of registering it?

A huge thanks in advance.
you need to get this diagnosed properly .. you cant go spending £500 on a guess . where has the live feed gone? It could be corroded through in the wiring loom under the radiator for example .
__________________
My comments are only based on my opinions and vast experience .
Clan is offline   Reply With Quote
Old Nov 22nd, 2015, 15:29   #288
gatos
Premier Member
 
gatos's Avatar
 

Last Online: Nov 15th, 2022 21:34
Join Date: Apr 2010
Location: London / Essex
Default

THe easiest way to tell if it is the relay, is to do the folowing test.

Measure the voltage with the bulb in. You should be getting 0v. Then remove the bulb and measure the voltage again. If you get 12V then it is most probably your relay that is faulty. If you get 0V then you have a wiring problem.

If it is the relays that are at fault, then you will only need to replace the left and right headlight relays. Nothing more
__________________
Current car: 2002 S40 1.9D, 1992 240SE

Nullius in Verba
gatos is offline   Reply With Quote
The Following 2 Users Say Thank You to gatos For This Useful Post:
Old Nov 22nd, 2015, 15:34   #289
tovlov
2003 V40 1.9 diesel S
 

Last Online: Feb 23rd, 2018 16:10
Join Date: Dec 2014
Location: south scotland
Default

Midlandsv40 I have a replacement CEM suitable for your car (see sales threads). You just need to swap one for t'other and off you go.......assuming of course that it isn't a broken live wire or similar as mentioned above! Good luck. tweeksy9ATgooglemail.com
tovlov is offline   Reply With Quote
Old Nov 22nd, 2015, 16:41   #290
MidlandsV40
New Member
 

Last Online: Jun 17th, 2016 19:16
Join Date: Nov 2015
Location: Leicester
Default

Thanks for the replies fellas, I'm going to send an email with this link to the garage that has looked at my car.
MidlandsV40 is offline   Reply With Quote
Reply


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT +1. The time now is 09:22.


Powered by vBulletin
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.