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-   -   Dash Bulb Replacement 01-04 S40/V40 (https://www.volvoforums.org.uk/showthread.php?t=85607)

VanhireBoys Dec 10th, 2009 18:52

Dash Bulb Replacement 01-04 S40/V40
 
Hi Guys
Dont know if this has been covered before... I done a wee job today and its the wee jobs that make the difference... My V40 Dash was looking rather dark and I had to feel about to try and operate any thing. This is the trait of a car with big miles it seems...
http://farm3.static.flickr.com/2648/...f42d557aa5.jpg

http://farm3.static.flickr.com/2659/...baa1c4f235.jpg

Well first of all you need 3 of each of these... FRF Simon got this sorted.. Top Man..!
These are the Heater panel bulbs
http://farm3.static.flickr.com/2685/...fc124d64c2.jpg



Tools:
Torx bit driver , Phillips screwdriver, Medium plain flat driver,
First of all set all the controls to the left horizontal position
http://farm5.static.flickr.com/4002/...c62092e3e1.jpg

Then remove the knobs.. Pull straight out - give them a bit of a wiggle
http://farm3.static.flickr.com/2540/...467e70e6e8.jpg
Then put a blunt screwdriver (I used a screwdriver with a piece of tape on the end so as not to damage the trim) into the left of the panel and prize out. Work your way left to right until it comes off.. Take it nice and steady.
http://farm3.static.flickr.com/2651/...90a47ab49a.jpg
This exposes the 4 mounting screws.
http://farm5.static.flickr.com/4009/...27afca1d63.jpg
Push the unit back and turn the unit in tword the left of the dash. Remove both wiring harness plugs.
http://farm3.static.flickr.com/2455/...8fd3d1870a.jpg
Keep gentle pressure top and bottom so that the locating tab on top of the unit clears the bottom of th events and the unit can be taken out
http://farm3.static.flickr.com/2746/...106b663d34.jpg
Remove the 4 torx screws and release the tabs on th eback of the unit. This dosent really have to be done but its handier for access to the bulbs
http://farm3.static.flickr.com/2793/...187af75408.jpg
http://farm5.static.flickr.com/4037/...5ef6ede336.jpg
http://farm3.static.flickr.com/2609/...4a9706f27d.jpg
http://farm3.static.flickr.com/2543/...b70888be2d.jpg

As Haynes say refit is the reverse of removal.. Its a bit of a mare to line up the panel once its all installed. There is a slot at the bottom of the vents that the tab must fit into. start by putting the unit on in to the left and then put the plugs back in. Then work on the alignment of the screws.

The lightswitch is an easier task.
You need 3 of these
http://farm3.static.flickr.com/2532/...18318c916c.jpg

Then take out these 2 screws and pull the unit down and out to release the vent in the dash. Release the wiring plug
http://farm3.static.flickr.com/2695/...009120b6ba.jpg
Heres the 3 bulbs..
http://farm3.static.flickr.com/2527/...3b56f0b2fd.jpg
Heres the old ones
http://farm3.static.flickr.com/2702/...321a742ba8.jpg

Its handy enough to put back in. Line up with the vent and push home until it snaps into place. Then put the 2 bottom screws back in...

Job done... All in all it took me an hour or so but its well worth doing rather than putting in the interior light all the time....!

sebaveh Dec 10th, 2009 19:57

By my experiences, there in NO need to remove knobs or back cover on climate module.

white90 Dec 10th, 2009 22:04

Nice post
I did not remove the back cover either but then I could not get the unit out and had to just turn it around insitu to replace them.
seeing this first would have been a help though.

Baffler Dec 11th, 2009 01:35

Good write up...as a matter of fact it's very fancy ;) Maybe one of the moderators can move it to x40 S1 Articles for future reference :thumbs_up:

stuartpratlett Apr 29th, 2010 19:02

Thanks for the info. I see you are based in Galway, where did you get the bulbs from?? My nearest volvo dealer is 2 hours away.

stevo48 Apr 29th, 2010 19:07

He got the bulbs from simon (Rufe) (FRF Swansea) our resident trader.

stuartpratlett Apr 29th, 2010 19:21

Quote:

Originally Posted by stevo48 (Post 661519)
He got the bulbs from simon (Rufe) (FRF Swansea) our resident trader.

Excellent! I live in rural Ireland, where the dealers are sparse and the car breakers are an iggnorant bunch!! Where can I find this man, does he have a website or something??

Baffler Apr 29th, 2010 19:44

You can find him in "Members' Discounts on Parts and Services" section/forum. Here's a link to Rufe

stuartpratlett Apr 29th, 2010 20:03

Quote:

Originally Posted by Baffler (Post 661545)
You can find him in "Members' Discounts on Parts and Services" section/forum. Here's a link to Rufe

Thanks baffler, you guys have been more help in 10 mins than any dealer I have dealt with in the last month!!

VanhireBoys Apr 30th, 2010 08:52

just seen this ... Simon (Rufe) in FRF is definately your man .. ! Just ring up and he will sort it all.. I got a tear of stuff from him last year.. it worked out cheaper than your spurious stuff and about 50% cheaper than the *cough cough so called Volvo dealer in Galway here....!

All the parts were the correct genuine articles ..


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