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-   XC90 '02–'15 General (https://www.volvoforums.org.uk/forumdisplay.php?f=37)
-   -   Body/Trim: Rear Tailgate Handle repair - Guide (https://www.volvoforums.org.uk/showthread.php?t=108023)

BestGear Nov 1st, 2011 09:10

HI

Not sure then, other than checking out these boxes of spring assortments that you see around..places like Screwfix.

I guess the rot killed the spring as well as attacking the shaft.

David

RoyMacDonald Nov 1st, 2011 11:34

Should be plenty in the breakers. They are fitted to the V70, the XC70, as well as the XC90.

Coconut Nov 2nd, 2011 08:09

Anyone got a photo of the spring that could be posted up ?

Maybe someone checking this Thread might have one,
or knows where to get a suitable replacement ?

http://i34.photobucket.com/albums/d1...1/Coconut1.jpg

RoyMacDonald Nov 2nd, 2011 15:18

Anyone fitted an XC70, V70, handle with it's built in protective cover to the XC90?

renesis Nov 16th, 2011 17:43

decided to do this repair today, what a disaster!
the spring snapped
the latch which holds the barrel from the cable snapped
and alot of plastic tabs on the handle assembley were already snapped.
dealer just quoted me £92 for a new assembly.

ive had to put it back together for the night but when i pull the cable boot wont open any more any ideas how i can open the boot to carry on with the repair?

Ron_XC90 Nov 16th, 2011 20:07

My handle starts to stick now, so am afraid I will need to go through this soon :(

renesis Nov 17th, 2011 20:16

£92 later and lots of faffing about the tailgate handle now is working and with 12 months warranty.

anyone else that gets stuck in a similar situation. (aka stuck in the boot of the car) you have to push the boot cable not pull it

Ron_XC90 Nov 19th, 2011 22:18

I cannot attempt this repair at the moment, as I'm only 5 weeks into recovering from a fractured shoulder (and surgery), so went for the easy option with a can of WD40. Fingers crossed, it seems to have done the trick for now!!

renesis Nov 19th, 2011 22:38

i would stick to the wd40 unless u want to pay for the replacement part.
mine was in such a rusty state.
i did get some 4mm steel from B&Q for about £1.50 the worst part is getting the old pin out. Doing this on a cold day didnt help as all the plastics were brittle

Was a worth while repair as the numberplate lights were all battered and falling out. now ive got a upgraded version and the bulbs are more white than yellow which looks good. and the handle works perfectly.

meddler34 Nov 20th, 2011 20:11

Spring repair
 
1 Attachment(s)
Quote:

Originally Posted by Coconut (Post 1016522)
Anyone got a photo of the spring that could be posted up ?

Maybe someone checking this Thread might have one,
or knows where to get a suitable replacement ?

http://i34.photobucket.com/albums/d1...1/Coconut1.jpg

Yesterday decided to sort the handle, after finding spring snapped other month. Round bar 4mm B&Q £1.98, took old spring and bent into what I thought looked like it's proper shape. Got lucky first time, the arms (as seen in photo) are parrallel to each other. All put back together, now sorted.


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