Suspect bonding?
I had a windscreen replaced and as the fitter was using the cheese wire it became clear that a good portion - 25% approx - of the top wasn't properly bonded to the roof. I have no idea if that was the original windscreen and the fitter said he occasionally sees that but that this was his first Volvo.
It doesn't help I know but it shows it can happen. PS - I would remove the duck tape if you haven't already as it can leave a residue.
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Current - 2008 V70 SE Lux D5 185, 2005 XC70 SE D5 163.
Previous - 2003 V40 SE 2.0 T,1997 940 CLASSIC 2.3 HPT Estate, 1996 940 SE 2.3 HPT Estate, 1993 940 S 2.0 Estate.
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