Thread: D5 (2005 on) - Swirl Chamber operating arm
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Old Aug 12th, 2010, 09:09   #48
S60D5-185
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Last Online: Apr 25th, 2024 19:48
Join Date: Jul 2010
Location: 2007 Volvo XC90 D5 Geartronic. South of Hadrians Wall.
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Quote:
Originally Posted by jonesys60 View Post
Essentially it is the same method as has been mentioned on numerous occasions on the forum, but instead of attempting to drill the 'lever' part of the mechanism on the engine, instead I took a 2mm nail and heated it to red hot and passed it through the plastic lever (on the engine) as centrally as possible to where the ball joint fits inside the cup.
I then drilled a 2mm hole through the ball joint end of the arm and fitted a 1.5mm split pin through both parts and carefully splayed the end of the pin. This literally took me about 15 minutes to do and so far has held up fine.
This is DEFINITELY the best way to get a hole through the arm AT 90 degrees and does not necessitate removing anything on the engine . The only alteration i made to this suggestion was to use a thin nut and bolt instead of the split pin.

I would never have thought of doing it this way but it's brilliant.

Thanks Darryl
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