1. This is the new tank
1Fuel Tank - 940 - 090809.JPG
2. This is the part no
2Fuel Tank PN - 940 - 090809.JPG
3. This is the internal view
3Fuel Tank - inside view - 940 - 090809.JPG
4. Remove Battery -ve Terminal
4Fuel Tank replacement - 940 - remove batt - 090809.JPG
5. Gain Access to the fuel pump by removing the rear carpets and remove the fuel pump compartment cover.
5Fuel Tank replacement - 940 - access fuel pump - 090809.JPG
6. Remove all hoses connected to the pump housing and another hose to the tank.
6Fuel Tank replacement - 940 - remove pump hoses - 090809.JPG
7. Jack Up car. Support the axle so that the suspension is not relaxed, to give enough room to remove the tank.
8Fuel Tank replacement - 940 - jack up - 090809.JPG
8. Support Tank from below
7Fuel Tank replacement - 940 - support tank - 090809.JPG
9.Remove the front bracketing.
9Fuel Tank replacement - 940 - remove front brkt - 090809.JPG
10. Remove the rear bracketing and the bracket itself for easier removal
91Fuel Tank replacement - 940 - remove rear brkt - 090809.JPG
11. Now you can lower the tank and try to manouver it out. Because the pump housing is still on the tank, pay attention not to damage it. The rear hand brake cable is running below the tank, so have to make sure it slides out properly. During reinstall the new tank, this step need attention as well.
92Fuel Tank replacement - 940 - lower tank - 090809.JPG
12. Tank removed. Take this oppurtunity to inspect anything needs attention:
a) tidy and secure all fuel lines and pipes
b) check all rubber bushings hidden behind the tank
c) check and rectify any corrossion
d) replace any hose if necessary.
93Fuel Tank replacement - 940 - tank removed - 090809.JPG
13. After everything is done, it is time to reinstall the new tank.
Of course, the pump assembly to be transfered to the new tank first.
Check also the wire connection and float housing in the pump assembly.
94Fuel Tank replacement - 940 - new tank entry - 090809.JPG