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Old Feb 17th, 2018, 16:20   #63
Army
marches on his stomach
 

Last Online: Feb 11th, 2022 03:15
Join Date: Jan 2018
Location: Somewhere in the Netherlands
Default Front cross member progress

A few days back I cleaned up the underside of the chassis rails and coated this area in cold galvanising Zinga stuff - I learnt about Zinga via Land Rovers where lots of stuff is galvanised...



...much like normal (hot) galvanised parts you need to be very careful when welding it - the fumes can kill ya deed. Still Zinga reckon it is something you can weld through if you´re careful with PP.

Jigging up the position =>



Trouble at mill =>



Welding with TIG proved to be pretty inappropriate - too much of the rust proofing gunk kept coming out of the joints from the chassis rails - making the welding area way way too dirty for TIG

I resorted to welding with farm yard arc welding rods - say what you like about stick welding on cars but it has gotten me out of many a tight spot before when things are just too grotty to get decent penetration.



I´ve finished the front bits but as I´m taking out the engine to reseal all the leaks I figured I might as well remove the subframe and get better (welding) position for the harder to reach parts on this front cross member.

So to be continued
__________________
1961 Volvo PV544 the quick and easy in between project(!)
1981 Mercedes 300D <=> 230 diesel to petrol conversion project
1965 Series 2a Station Wagon mega build
1992 Mercedes 190E The car that works!
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