Early d3 d4 are 5 cylinder engines and have no real problems with egr valves. The later d4 4 cylinder Volvo engines did have issues with egr but that is pretty much resolved now.
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Previous -03 S40, 04 V70 D5, 04 V70 D5 Sport, 05 V50, 07 S60 D5, 09 V70 D5 R design, 12 XC60 DrivE, 15 V60 D3
Current- 05 XC90 D5 Exec, 12 XC70 D4 AWD Se Lux, 14 S80 D3 Se Lux
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