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Old Feb 11th, 2018, 15:58   #54
Army
marches on his stomach
 

Last Online: Feb 11th, 2022 03:15
Join Date: Jan 2018
Location: Somewhere in the Netherlands
Default Right OK - not quite what I expected

Today I had a few milliseconds to play with the angle grinders.

Not that I´m paranoid but I thought it was worth checking if the replacement front cross member was the same size as the old one!



Not that I´m paranoid (#2) but I thought it was worth measuring between the two chassis legs before cutting the old cross member away



Not that I´m paranoid (#3) but it looks like I need to drill some drain holes in the new cross member as there seems to be a lot of stuff that gets stuck in there. Just look what came out =>



Not that I´m paranoid (#4) but I might weld plates on the ends of this tube and skip the drain holes...



Despite careful cutting and slow slow grinding I was caught on the hop. I thought that once the cross member tube was cut away I be able to see into the chassis legs. I was surprised to see that the ends of the chassis legs are boxed in / closed off =>



^^^^^^^

Nice bit of upside down welding is needed (arse)
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1961 Volvo PV544 the quick and easy in between project(!)
1981 Mercedes 300D <=> 230 diesel to petrol conversion project
1965 Series 2a Station Wagon mega build
1992 Mercedes 190E The car that works!
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