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240 GLT saloon restoration project

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Old Mar 16th, 2021, 14:00   #15
Othen
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Originally Posted by Juular View Post
The piston seals were rock hard and the pistons would not come out with any amount of compressed air. I had to resort to a grease gun.



The problem is once one side falls out, you no longer have a seal to pass the pressure to the opposing piston. So I had to make a tool to hold one piston on the cusp of the seal and provide space for the opposite one to push out.



I then had to blast a pressure washer jet through each port and through the caliper bridge to push all the grease out. Then the calipers soaked in hot degreaser to remove the remnants.

A bath in paint stripper is next.



After which the seals, boots, bleeders will be replaced and a coat of high temperature paint.
... I liked this method as well.

This is a really good thread.

Alan
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