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S40 / V40 '96-'04 General Forum for the Volvo S40 and V40 (Classic) Series from 1995-2004. |
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Dec 10th, 2014, 13:12 | #31 |
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Dec 10th, 2014, 13:24 | #32 | |
No I'm not the redhead
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Quote:
It should always be properly soldered and heat shrinked for the best contact and weather protection. Last edited by Antz; Dec 10th, 2014 at 13:31. |
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Dec 10th, 2014, 13:43 | #33 | |
I ate all your bees
Last Online: Sep 1st, 2023 17:00
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however: I disagree with soldering. as by way of Youtube I've learned (via MightyCarMods) that professional loom builders never solder as soldering makes a joint brittle and over the lifetime of a car it can increase the chances of a failure. Apparently they all use crimp connectors, applied cold so the joint can flex - and so now do I.
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Dec 10th, 2014, 15:15 | #34 |
No I'm not the redhead
Last Online: Nov 25th, 2022 09:49
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In my experience Ive foun crimps can sometimes let go of the wire, plus they look messy. A mass of blue and red crimps littering the place.
Ive always used a good quality solder and heat shrink in my cars and even in my electric guitars. Never had a problem with the joints breaking down or becoming brittle (yet I've had loads of scotch locks and crappy crimp connectors let go) All the wiring of the standalone ECU in my car is soldered and heat shrinked. Where there were crimps and scotchlocks they have been replaced by proper soldered joints. |
Dec 11th, 2014, 09:03 | #36 | |
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Dec 11th, 2014, 10:01 | #37 |
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That's all there is I am afraid
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Current car: 2002 S40 1.9D, 1992 240SE Nullius in Verba
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Dec 11th, 2014, 17:00 | #38 |
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yea same as my Volvo disc then only back as far as 2000
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Dec 11th, 2014, 20:33 | #39 |
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I've had soldered wires snap (quite common). Problems are using too much solder and soldering a join that is subject to movement or vibration.
I've also had crimp terminals pull off, corrode or wires snap off at the crimp. Also if you solder a wire and then crimp it, the crimp tends to cut the wire! Best bet is good quality crimp terminals and a high quality crimp tool. You are looking at the likes of durite or Wurth branded terminals. Also its important to match the terminal to the gauge of wire. Other options are solder heatshrink terminals that you just heat with your heatshrink tool and it solders and seals in one hit. Also available are heatshrink crimp terminals which obviously are then weather proof. Or go all out and get yourself some econoseal type connector kits!
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Dec 11th, 2014, 21:02 | #40 | |
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At £145 a pair, not for the DIY generalist. I do agree that the crimp should suit the conductor size. In our company, most connections are made through Weidmuller DIN rail mounted terminals, via insulated bootlace ferrules. Gary
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Current car: 2002 V70 2.4T SE Mod's so far: Orpheus alloys, 10.1" android multimedia head unit, Nappa leather rebuilt, wood trimmed m/function steering wheel, Polestar blue and black calipers, Pipe Dynamics custom turbo back stainless steel exhaust, with 200 cell sports cat, R engine and injector rail covers, tinted rear windows. Previous cars: 1982 760 GLE saloon 1989 740 GLE estate 1991 440 S 2003 S40 S - Gone but not forgotten. ☹ 16 non Volvos. |
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