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S80 '98-'06 / S60 '00-'09 / V70 & XC70 '00-'07 General Forum for the P2-platform S60 / V70 / XC70 / S80 models |
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Aux belt area noise...Views : 7459 Replies : 70Users Viewing This Thread : |
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#51 |
Premier Member
Last Online: Jan 17th, 2022 13:13
Join Date: Apr 2010
Location: wirral
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I could get the sealey kit in place without moving the alternator - however disaster struck!!!!! http://www.volvoforums.org.uk/showthread.php?t=227452
https://drive.google.com/file/d/0B1m...ew?usp=sharing |
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#52 |
Premier Member
Last Online: Yesterday 18:20
Join Date: Apr 2011
Location: Belfast
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Apart from the timing issue, did you manage to successfully change the pulley without removing the alternator?
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1996 850 T5 - Sold 2003 S40 1.9d - Sold 2004 S60 D5 |
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#53 |
I've Been Banned
Last Online: Mar 19th, 2016 19:57
Join Date: Oct 2013
Location: Yondershire
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Had this pulley issue myself last year,
Bought one of ebay, £45 as I recall.. just whipped alternator off, took it to a friendly garage, fluttered my eyelashes... £5 lighter, alternator back on, been absolutely fine ( I just touched my oak coffee table, i'm not supersticious, but you need some sort of back up if using ebay) |
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#54 |
Master Member
Last Online: Jun 13th, 2024 16:35
Join Date: Nov 2001
Location: Evesham
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Has anybody here managed to change the pulley without removing the alternator?
It looks as though it might be possible with good strong tools, although I can just imagine how tight the pulley will be on the shaft. I need to change mine (2002 V70 petrol, non-turbo). |
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#55 |
Premier Member
Last Online: Jul 26th, 2021 21:24
Join Date: Jun 2013
Location: Coldnada
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it is not that hard to remove the alternator.
On my non turbo, I didn't remove the radiator fan as in the video. I also did not disconnect the upper radiator hose because it's messy. I emptied the power steering reservoir, disconnected the return hose to the pump, tossed the dipstick tube, passed the pump under the radiator hose to the right, then the alternator comes out from above right away. The tricky part was to loosen the two lower a/c compressor bolts: these are long bolts and may seize inside the compressor bracket.
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Several Volvo Repair Videos https://www.youtube.com/playlist?lis...ECTts0FSVSOT_c |
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#56 | |
Premier Member
Last Online: Jun 10th, 2024 09:51
Join Date: Dec 2007
Location: Wexford
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Like 4C I carried mine to the sparky who rattled the pulley of and on in two shakes. Got a better deal than he did as well - Free ![]() |
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#57 |
Premier Member
Last Online: Feb 10th, 2024 19:13
Join Date: Nov 2008
Location: Huntingdon
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It can be removed, but setting the torque is tuff as the torque wrench wont go on..
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#58 |
Master Member
Last Online: Jun 20th, 2024 06:04
Join Date: Dec 2014
Location: London, Wallington
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Just bought the alternator pulley INA MAKE.
Part number for the INA : 535007210. Got it form Unity Auto factors- Apparently they one of the distributors of INA for UK £33. The stamping on the new INA pulley itself is INA F-553099. Ive seen the tools referred before in the previous posts. Since Iam not doing any other car repairs apart from mine, 1.Please some one advice is this the correct tool. http://www.ebay.co.uk/itm/Alternator...3D311491302667 2. Which direction to remove the pulley (is it anti clock wise at the end of the tool using a breaker bar &at the same time counter holding the blackbit on the toolkit with a spanner. Mine is Volvo XC90 D5 Euro 3. Bosch alternator. Thank you Saravan ![]()
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Volvo Xc90 D5 2005 Euro 3 D5244T- Auto. Volvo V40 D2 2016 cross country Engine D4204T8. |
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#59 | |
Premier Member
Last Online: Dec 26th, 2021 13:42
Join Date: Dec 2013
Location: Crewe
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Genuine is 4 times the price to what I've just paid though. I bought from Germany for £20 Delivered. The tool you link to is correct but it wouldn't work on the car for the models in this section as it's too long for the space available if you don't want to remove the alternator. You may have extra space on your XC90. For ours, we'd need the SHORTER version which comes in the Sealey SX400 kit.
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2002 S60 SE D5 Manual 209000 miles |
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#60 |
Premier Member
Last Online: Jun 17th, 2024 22:07
Join Date: Nov 2007
Location: Letchworth
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cheshired5 was it easy to do on the car
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