Volvo Community Forum. The Forums of the Volvo Owners Club

Forum Rules Volvo Owners Club About VOC Volvo Gallery Links Volvo History Volvo Press
Go Back   Volvo Owners Club Forum > "Technical Topics" > S40 / V40 '96-'04 General > x40 S1 Articles

Notices

x40 S1 Articles Article posts pertaining to x40 S1 Articles series Volvos

Information
  • VOC Members: There is no login facility using your VOC membership number or the details from page 3 of the club magazine. You need to register in the normal way
  • AOL Customers: Make sure you check the 'Remember me' check box otherwise the AOL system may log you out during the session. This is a known issue with AOL.
  • AOL, Yahoo and Plus.net users. Forum owners such as us are finding that AOL, Yahoo and Plus.net are blocking a lot of email generated from forums. This may mean your registration activation and other emails will not get to you, or they may appear in your spam mailbox

Thread Informations

Replacing the Fuel Pump/Sender Unit

Views : 27135

Replies : 25

Users Viewing This Thread :  

Reply
 
Thread Tools Display Modes
Old Sep 22nd, 2012, 23:12   #11
DrDeAtH
Junior Member
 

Last Online: Jun 3rd, 2018 23:00
Join Date: Sep 2012
Location: Hertford
Default

I had the same.... non working fuel gauge. After a quick read on this, the job was done and dusted in about 30 mins...

Fuel gauge now working

Thanks Chaps
DrDeAtH is offline   Reply With Quote
Old Sep 22nd, 2012, 23:29   #12
gatos
Premier Member
 
gatos's Avatar
 

Last Online: Nov 15th, 2022 22:34
Join Date: Apr 2010
Location: London / Essex
Default

Glad I could help
__________________
Current car: 2002 S40 1.9D, 1992 240SE

Nullius in Verba
gatos is offline   Reply With Quote
The Following User Says Thank You to gatos For This Useful Post:
Old Jan 21st, 2013, 19:59   #13
Clickuk
Member
 
Clickuk's Avatar
 

Last Online: Mar 22nd, 2014 21:25
Join Date: Jan 2013
Location: Keighley
Default

Quote:
Originally Posted by mechakev View Post
Great guide, may I add a tip?
Check the condition of the cables from the fuel reading potentiometer and the top of the pump. The up and down motion can cause the cable to break. A multimeter is great for checking this kind of stuff out. A quick solder fixed mine (my gauge was showing empty).
This fix definitely worked for me, great guide and was the wire as mechakev says I now have a fully working gauge
Clickuk is offline   Reply With Quote
Old Feb 13th, 2013, 20:39   #14
big dollop
New Member
 
big dollop's Avatar
 

Last Online: Feb 22nd, 2013 10:09
Join Date: Feb 2013
Location: alfreton
Default

Hi as any one got a guide to the wiring of the fuel pump/sender unit
big dollop is offline   Reply With Quote
Old Feb 14th, 2013, 04:28   #15
rexer12
Premier Member
 
rexer12's Avatar
 

Last Online: Jun 20th, 2019 17:10
Join Date: Jan 2012
Location: doncaster
Default

fantastic how to guide gatos as always. this is a great help my guage works OK ish it just doesn't read full when it is full its a mark or 2 off, so when the weather gets better!!!! i will sort it out.
__________________
2013 V40 D3 manual, standard
rexer12 is offline   Reply With Quote
Old Jun 9th, 2013, 21:26   #16
poeskat
New Member
 

Last Online: Jan 30th, 2017 19:03
Join Date: Mar 2013
Location: Limburg
Talking Great walkthrough Gatos!!!!

I Love this instruction. I drove about three months with the needle of my fuelmeter on zero. I hated this. My volvogarage repared this problem three times and still after one year the problem came back. I never heard a clear explanation from the garage about the cause. Now I know. In my case TWO wires were broken.
Watch out when you solder, the plastic housing tends to melt when you heat the connector where the wire fits in.

Thankyou Thankyou Thankyou!!!!!!!!!!
poeskat is offline   Reply With Quote
The Following 2 Users Say Thank You to poeskat For This Useful Post:
Old Dec 6th, 2013, 04:10   #17
zealerz
New Member
 

Last Online: Oct 30th, 2016 08:58
Join Date: Dec 2013
Location: Singapore
Default Re-upload of photos

Thank you Gatos for the excellent write up!

Last edited by zealerz; Dec 6th, 2013 at 04:15.
zealerz is offline   Reply With Quote
The Following User Says Thank You to zealerz For This Useful Post:
Old Mar 6th, 2014, 17:09   #18
yusaf1
Member
 

Last Online: Jan 20th, 2022 13:49
Join Date: Sep 2012
Location: Surrey
Default

Finally got round to having a look at mine. Broken wire so soldered and it's working again. Quick tip from me is to have some baby wipes present at all times and have a good clean as you go. A stiff rag or cover of some sort is handy when the unit is out of the car and the tank is exposed to cover it from pesky flies or accidental debris getting into the tank.
Its also 100% easier to put the rubber seal in first when refitting the sender unit.
Thanks for the guide Gatos, big thumbs up from me.
yusaf1 is offline   Reply With Quote
The Following User Says Thank You to yusaf1 For This Useful Post:
Old Mar 6th, 2014, 17:52   #19
yusaf1
Member
 

Last Online: Jan 20th, 2022 13:49
Join Date: Sep 2012
Location: Surrey
Default

Another thing I noticed is that after disconnecting the battery the mileage trip info on the dash and info center display went back to zero. Might be worthwhile making a note of your details beforehand just in case you have a problem and have to replace a faulty unit.
yusaf1 is offline   Reply With Quote
Old Mar 20th, 2014, 16:01   #20
estellec30
New Member
 

Last Online: Oct 5th, 2020 18:27
Join Date: Mar 2014
Location: Belfast
Default

Hello

I am new to the forum and to volvos

I recently got a 2010 volvo c30 1.6D and the fuel gauge has never worked correctly on it. it drops to half a tank very soon after filling.

I took it to volvo here (v expensive) and they hooked it up to VIDA and showed no errors so must be similar problem as this one.

I have it booked into my mechanic to try and solve it this saturday. Do i need to get a new seal for it? anything else i should know.

Really hoping it is something simple as I'm broke and volvo quoted £300 put new sender unit in and may not even need it. They just told me computer works.....

thanks in advance
estellec30 is offline   Reply With Quote
Reply


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT +1. The time now is 15:01.


Powered by vBulletin
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.