Volvo Community Forum. The Forums of the Volvo Owners Club

Forum Rules Volvo Owners Club About VOC Volvo Gallery Links Volvo History Volvo Press
Go Back   Volvo Owners Club Forum > "Technical Topics" > S40 / V40 '96-'04 General > x40 S1 Articles

Notices

x40 S1 Articles Article posts pertaining to x40 S1 Articles series Volvos

Information
  • VOC Members: There is no login facility using your VOC membership number or the details from page 3 of the club magazine. You need to register in the normal way
  • AOL Customers: Make sure you check the 'Remember me' check box otherwise the AOL system may log you out during the session. This is a known issue with AOL.
  • AOL, Yahoo and Plus.net users. Forum owners such as us are finding that AOL, Yahoo and Plus.net are blocking a lot of email generated from forums. This may mean your registration activation and other emails will not get to you, or they may appear in your spam mailbox

Thread Informations

Changing front window and locking motor assy

Views : 6028

Replies : 1

Users Viewing This Thread :  

Reply
 
Thread Tools Display Modes
Old Jun 16th, 2011, 23:38   #1
gatos
Premier Member
 
gatos's Avatar
 

Last Online: Nov 15th, 2022 22:34
Join Date: Apr 2010
Location: London / Essex
Default Changing front window and locking motor assy

First of all remove the speaker cover. Insert a flat screwdriver roughly where I have inserted the screw driver and genlty push the clip and lift the cover slightly while releasing the rest of the clips. Underneath the speaker cover there is one screw holding the door panel to the door, that needs to be undone


Remove carefully the trim near the mirror (yellow square). Remove the plastic covers (highlighted in the yellow circles) that are on top of the various screws. Unscrew the screws and take note of which one goes where. Not all are the same size






Remove the window/mirror control unit.You need to lift the rear part first and then pull it gently backwards.
Lift the window/mirror control unit from the panel and unplug the two plugs attached to it. To remove the door panel, pull the bottom part away (it is held by two or three clips) from the door about 30 degrees and then lift the whole thing upwards and it will just come off. This is what your door will look like wih no panel. Be very careful with the plastic mebrane (plastic sheet) as it can rip if too much force is used pulling it. THe membrane is attched to the door with some sticky stuff similar to blue tac but stickier. You can either undo it very slowly by pulling gently, or another way is to use a sharp stanley knife and cut the "blue tac" in half.


Undo that screw which secures the external door trim


Remove both internal and external door trims


Lower the window down until you can see the bolts through those two holes. The window is resting on that piece of metal so you can safely remove the two bolts lift window and navigate it out of the frame.


------

DOOR LOCK MECHANISM REMOVAL

Undo the two screws and one bolt. THat bolt is holding the door lock motor.

Push that piece of plastic inwards (very little and shift the whole plastic thingy 1-2 of millimeters to the left). Also undo the door lock knob from that clip (highlighted yellow square)


Pull that plastic clip outwards gently and move the whole mechanism to the left. See next photo too. This black plastic thingy should be free now. Also undo




Undo the bolt (highlighted in the square) and then the 3 screws.
The bolt is holding the metal plate that covers the key lock and door handle internally. The 3 screws are holding the locking mechanism.


Try to unglue the plastic cover or if you rip it, make sure you cover it after you are finished. Through there there are two screws that hold the metal plate that covers the key lock and door handle internally. Undo both of them.


Lower the metal plate on the side as in the picture.


This is the tricky part if you are doing this for the first time. You need to pull these two metal rods away from their clips. See next picture too. This part was the trickiest for me as visibiltity is limited and you do most things by feeling with your hands. They are easy to pull out but a bit trickier to put back. Nothing hard though. When you have to put this back together, make sure the metal clips are vertical as the can rotate 30-50 degrees either way. When you are putting in the lower metal rod, you will notice that the metal clip it is suppose to go into, also moves up and down. Make sure you hold it up with one finger while you are pushing the rod inwards to clip on it




Unplug plug from the bottom of the door lock mechanism


Gently guide out the whole mechanism and be careful not to bend the metal rods in doing so


This is it.....

Follow the same instructions backwards to put everything back together. Please note that you do not need to remove the glass to get access to the door lock mechanism and motor.
gatos is offline   Reply With Quote
The Following User Says Thank You to gatos For This Useful Post:
Old Jun 5th, 2014, 00:33   #2
CTCNetwork
Forum Support Team
 
CTCNetwork's Avatar
 

Join Date: Dec 2004
Location: Liège, Belgium
Default

Hi,

Originally posted Here.

Des. . .
__________________
Density:- Not just a measurement ~ It's a whole way of Life.! ! !
I drive a Volvo, Please Don't Get In My Way!
He shows up. People die. He vanishes.
People should not be afraid of their governments.
"He'll deliver more justice in a weekend than 10 years of your
Governments should be afraid of their people... "V"
courts & tribunals. Just stay out of his way." "I plan to."
CTCNetwork is offline   Reply With Quote
Reply


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT +1. The time now is 05:53.


Powered by vBulletin
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.