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S40 / V40 '96-'04 General Forum for the Volvo S40 and V40 (Classic) Series from 1995-2004. |
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Vvt pulley refurbishmentViews : 2993 Replies : 20Users Viewing This Thread : |
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#1 |
Junior Member
Last Online: Jun 22nd, 2015 19:51
Join Date: Dec 2010
Location: Hartlepool
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Just replaced my vvt pulley had the dreaded brr brr tick. Working in engineering it does not sit well for me to say it's broken having spent most my life repairing broken things.
So decide to strip down my old pulley to refurb was going to post pics but there too big for forum attachments. The bolts holding together have security head could not find the right socket. So made do with the tools I had the bolt are just outbound m6 x 16mm and the inbound are m6 x 35mm flanged will replace these with normale hex heads as security heads only there to prevent you seeing the internals. Stripped and cleaned the parts with a seal in degreaser then the internals are soaking in a acetone bath for a week a lot of detritus coming out of internal passages which is a common cause of failure internal passages being blocked. Would have posted photo's but tried to up load and seem to be too large. |
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#2 |
Premier Member
Last Online: Nov 15th, 2022 21:34
Join Date: Apr 2010
Location: London / Essex
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You need to resize them. If you still can't manage you can email them to me at gata958e (at) googlemail (dot) com and I'll resize them
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Current car: 2002 S40 1.9D, 1992 240SE Nullius in Verba
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#3 |
Junior Member
Last Online: Jun 22nd, 2015 19:51
Join Date: Dec 2010
Location: Hartlepool
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#4 |
Ancient
Last Online: Jun 18th, 2024 23:14
Join Date: May 2012
Location: chesterfield
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When i took mine apart, i thought that the wear was at the point where the vanes make contact with the outer part
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#5 | |
Premier Member
Last Online: May 2nd, 2018 08:14
Join Date: Sep 2011
Location: DownSouth
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There are two ways of keeping a block clean. Firstly use a real good major brand full synthetic that is a good cleaner. The best common one is Shell Helix Ultra 0 or 5w40 (Must be Acea A3/B4), although Mobil 0w40 is also a good cleaner that has lots of detegent additive included. Secondly use an idle only flush additive just before an oil & filter change, although this is not a good idea if the engine has any oil leaks, as it might make them worse for a while. Obviously the detergent and dispersant additives in the oil run out (They also fail if there is any anti freeze in the oil), so too long an OCI is bad news. Varnish deposits can also be made worse by overheating. https://pim.liqui-moly.de/pidoc/P000...oiladb=web.nsf
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2003 V40 1.9TD Mods: Scratches, bent bumpers, raised REAR mats & internal mud guards. SHELL ULTRA 5/40 & LIQUI MOLY CERATEC. Everyone should DYOR (Do Your Own Research) |
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#6 |
Junior Member
Last Online: Jun 22nd, 2015 19:51
Join Date: Dec 2010
Location: Hartlepool
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These are the photos of parts wit seals which were cleaned in degreaser.
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#7 |
Junior Member
Last Online: Jun 22nd, 2015 19:51
Join Date: Dec 2010
Location: Hartlepool
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Here are the photos of the internals and the acetone bath and all the gunk it has removed from the internal parts.
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#8 |
V40 Owner
Last Online: Dec 13th, 2020 01:28
Join Date: Aug 2006
Location: Tonyrefail, Souh Wales.
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Perhaps it would be good for those who want to save future troubles?
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#9 |
Junior Member
Last Online: Jun 22nd, 2015 19:51
Join Date: Dec 2010
Location: Hartlepool
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Here are the photo's of the rebuild of the vvt pulley after the soak in the
acetone bath and seen all the detritus. I decided to look further and remove the vanes small retaining spring keeping them in place. No sign of wear on any of the machined faces. So decided to rebuild vvt as the most obvious point of failure has been blocked internal passages. |
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#10 |
Junior Member
Last Online: Jun 22nd, 2015 19:51
Join Date: Dec 2010
Location: Hartlepool
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Well rebuild complete going to put away as spare part and have all confidence in the findings.
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