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HELP!!! my T5R needs a new anti roll bar and volvo dont make

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Old Mar 18th, 2019, 16:29   #1
Cypher007
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Default HELP!!! my T5R needs a new anti roll bar and volvo dont make

my T5R has failed its MOT on the anti roll bar. its a 21mm bar and volvo only do a 20mm. what are my options?

ive already used a poly bush kit and it didn't last very long.
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302mm front brake upgrade
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History:
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1994 Volvo 360GLE (1989)
1999 Volvo 360GLT (1988)
2002 Volvo 850GLT (1991)
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Old Mar 18th, 2019, 17:12   #2
volrod544
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Default roll bar

cant you just fit a 20mm one ? what i recall the bushes are an integral part of it anyway
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Old Mar 18th, 2019, 17:14   #3
Cypher007
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possibly but im now investigating if I can use an S70 one, as im guessing they still make them?
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Volvo 854 T5R Yellow 1994
Aquamist 2D (Don & Aquamist)
BMC panel filter (Don)
Ferrita Cat Back (Don)
Denso Iridium Spark Plugs (Hong Kong)
PowerFlex Top Engine Mount (?)
PowerFlex Wishbone Bushes (Elk Parts)
302mm front brake upgrade
Goodridge front hoses (rears to be fitted later)
600W Inverter (ebay)

History:
1991 Volvo 340DL (1982)
1994 Volvo 360GLE (1989)
1999 Volvo 360GLT (1988)
2002 Volvo 850GLT (1991)
2004 Volvo 850T5R (1994)
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Old Mar 18th, 2019, 22:20   #4
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Quote:
Originally Posted by Cypher007 View Post
my T5R has failed its MOT on the anti roll bar. its a 21mm bar and volvo only do a 20mm. what are my options?
Fit a front ARB from a S/V70 2.5D or just go with another 21/21.5mm repair kit.

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Originally Posted by Cypher007 View Post
ive already used a poly bush kit and it didn't last very long.
How long were they fitted before they failed? Curious to know if the appropriate grease was applied on assembly?
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Old Mar 19th, 2019, 06:10   #5
dingov70
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I dread to ask , but what exactly does the refusal sheet say , regarding te ARB ?

Is it possible to post a picture of the offending bar . I have yet to fail an ARB itself , many many links /mountings / bushes or balljoints but never the actual bar
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Old Mar 19th, 2019, 09:31   #6
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they were from PFS back in 2012. ive done 4500 miles since then.

this is what the MOT says:

•Nearside Front Anti-roll bar insecure and impairing directional stability fouling on the lower suspension arm (5.3.3 (a) (ii))
__________________
Volvo 854 T5R Yellow 1994
Aquamist 2D (Don & Aquamist)
BMC panel filter (Don)
Ferrita Cat Back (Don)
Denso Iridium Spark Plugs (Hong Kong)
PowerFlex Top Engine Mount (?)
PowerFlex Wishbone Bushes (Elk Parts)
302mm front brake upgrade
Goodridge front hoses (rears to be fitted later)
600W Inverter (ebay)

History:
1991 Volvo 340DL (1982)
1994 Volvo 360GLE (1989)
1999 Volvo 360GLT (1988)
2002 Volvo 850GLT (1991)
2004 Volvo 850T5R (1994)
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Old Mar 19th, 2019, 09:38   #7
Cypher007
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also failed on this:

•Offside Front Service brake excessively binding (1.2.1 (f))

and advisorys on this:

•Nearside Front Brake disc worn, pitted or scored, but not seriously weakened rusty (1.1.14 (a) (ii))
•Offside Front Brake disc worn, pitted or scored, but not seriously weakened rusty (1.1.14 (a) (ii))
•Nearside Rear Axle swivel pins and bushes swivel pin and/or bush slightly worn front mounts (5.1.2 (b) (i))
•Offside Rear Axle swivel pins and bushes swivel pin and/or bush slightly worn front mounts (5.1.2 (b) (i))
•Nearside Front Headlight wiper arm is very close to obscuring the headlight beam image.


basically the guy was all over it. going round with a toffee hammer on the chassis. winging that he wouldn't have undersealed the bottom, which I said cost me £750 at a pro rust treatment company.
__________________
Volvo 854 T5R Yellow 1994
Aquamist 2D (Don & Aquamist)
BMC panel filter (Don)
Ferrita Cat Back (Don)
Denso Iridium Spark Plugs (Hong Kong)
PowerFlex Top Engine Mount (?)
PowerFlex Wishbone Bushes (Elk Parts)
302mm front brake upgrade
Goodridge front hoses (rears to be fitted later)
600W Inverter (ebay)

History:
1991 Volvo 340DL (1982)
1994 Volvo 360GLE (1989)
1999 Volvo 360GLT (1988)
2002 Volvo 850GLT (1991)
2004 Volvo 850T5R (1994)
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Old Mar 19th, 2019, 15:24   #8
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I'd just try and pick up another ARB from an s or v70, it's unusual for them to go in this way.
Service brake is an easy enough fix, worse case scenario is another caliper, there cheap enough.
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Old Mar 19th, 2019, 17:13   #9
volvo again
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"•Nearside Front Anti-roll bar insecure and impairing directional stability fouling on the lower suspension arm (5.3.3 (a) (ii))"

so the ARB isn't actually broken, sounds like the mounting bush is worn or the drop link has broken, can you post a picture?

Drop links are easy enough and repair kits are available for the mounting bushes, I think you have to cut the old ones off as they are bonded on.

Rest of the advisories seem fairly easy to do...
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Old Mar 19th, 2019, 18:41   #10
Cypher007
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Quote:
Originally Posted by volvo again View Post
"•Nearside Front Anti-roll bar insecure and impairing directional stability fouling on the lower suspension arm (5.3.3 (a) (ii))"

so the ARB isn't actually broken, sounds like the mounting bush is worn or the drop link has broken, can you post a picture?

Drop links are easy enough and repair kits are available for the mounting bushes, I think you have to cut the old ones off as they are bonded on.

Rest of the advisories seem fairly easy to do...
its the bushes, which ive already replaced 4500 miles ago with pfv poly bushes. but it seems the bar is moving from side to side. im guessing the bush is worn or the flange on the bar is worn.
__________________
Volvo 854 T5R Yellow 1994
Aquamist 2D (Don & Aquamist)
BMC panel filter (Don)
Ferrita Cat Back (Don)
Denso Iridium Spark Plugs (Hong Kong)
PowerFlex Top Engine Mount (?)
PowerFlex Wishbone Bushes (Elk Parts)
302mm front brake upgrade
Goodridge front hoses (rears to be fitted later)
600W Inverter (ebay)

History:
1991 Volvo 340DL (1982)
1994 Volvo 360GLE (1989)
1999 Volvo 360GLT (1988)
2002 Volvo 850GLT (1991)
2004 Volvo 850T5R (1994)
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