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HELP!!! my T5R needs a new anti roll bar and volvo dont make

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Old Mar 19th, 2019, 20:20   #11
Cypher007
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Originally Posted by Baffler View Post
Fit a front ARB from a S/V70 2.5D or just go with another 21/21.5mm repair kit.



How long were they fitted before they failed? Curious to know if the appropriate grease was applied on assembly?
seems its the same part number so im now stuck and so are lots of 850, C70, S70 etc owners.
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Volvo 854 T5R Yellow 1994
Aquamist 2D (Don & Aquamist)
BMC panel filter (Don)
Ferrita Cat Back (Don)
Denso Iridium Spark Plugs (Hong Kong)
PowerFlex Top Engine Mount (?)
PowerFlex Wishbone Bushes (Elk Parts)
302mm front brake upgrade
Goodridge front hoses (rears to be fitted later)
600W Inverter (ebay)

History:
1991 Volvo 340DL (1982)
1994 Volvo 360GLE (1989)
1999 Volvo 360GLT (1988)
2002 Volvo 850GLT (1991)
2004 Volvo 850T5R (1994)
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Old Mar 20th, 2019, 06:25   #12
dingov70
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Originally Posted by Cypher007 View Post
also failed on this:

•Offside Front Service brake excessively binding (1.2.1 (f))

and advisorys on this:

•Nearside Front Brake disc worn, pitted or scored, but not seriously weakened rusty (1.1.14 (a) (ii))
•Offside Front Brake disc worn, pitted or scored, but not seriously weakened rusty (1.1.14 (a) (ii))
•Nearside Rear Axle swivel pins and bushes swivel pin and/or bush slightly worn front mounts (5.1.2 (b) (i))
•Offside Rear Axle swivel pins and bushes swivel pin and/or bush slightly worn front mounts (5.1.2 (b) (i))
•Nearside Front Headlight wiper arm is very close to obscuring the headlight beam image.


basically the guy was all over it. going round with a toffee hammer on the chassis. winging that he wouldn't have undersealed the bottom, which I said cost me £750 at a pro rust treatment company.

IF your only problem is that the ARB is moving sideways through the bushes , try these , just choose the correct size to suit
http://www.bearingshopuk.co.uk/cadb1...-double-split/

refit ARB & then install the collars on the inside of the bush , stopping it from moving sideways

As for rear swivel pins , WHAT the blue blazes is he referring to ????

I have only ever encountered swivel pins on steering axles & rear swivel pins on a JCB 4 wheel steer telehoist .

Was he using a proper hammer or the silver & black MOT hammer ? anything else is a NO NO !
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Old Mar 20th, 2019, 10:10   #13
Cypher007
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looked like a small pick axe with a black hammer head.

if I fit those will it pass? im guessing I would need to fit them either side of bush?

would it cause issues with my insurance?

the pin movement is on the back axle where the subframe mounts move back and forth. he had the ramp making the front sway side to side.
__________________
Volvo 854 T5R Yellow 1994
Aquamist 2D (Don & Aquamist)
BMC panel filter (Don)
Ferrita Cat Back (Don)
Denso Iridium Spark Plugs (Hong Kong)
PowerFlex Top Engine Mount (?)
PowerFlex Wishbone Bushes (Elk Parts)
302mm front brake upgrade
Goodridge front hoses (rears to be fitted later)
600W Inverter (ebay)

History:
1991 Volvo 340DL (1982)
1994 Volvo 360GLE (1989)
1999 Volvo 360GLT (1988)
2002 Volvo 850GLT (1991)
2004 Volvo 850T5R (1994)
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Old Mar 20th, 2019, 19:02   #14
dingov70
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Evening Cypher , no just fit them to the inside of each bush , it stops the bar moving sideways . I see absolutely no reason for it affecting your insurance & would not even think of telling them it is such a trivial modification .

Good the small pickaxe with a black head sounds like our CAT ( Corrosion Assessment Tool ) hammer

Think he needs to choose more carefully his reason/ wording of reason for rejection .
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Old Mar 20th, 2019, 22:09   #15
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Originally Posted by dingov70 View Post
IF your only problem is that the ARB is moving sideways through the bushes , try these , just choose the correct size to suit
http://www.bearingshopuk.co.uk/cadb1...-double-split/

refit ARB & then install the collars on the inside of the bush , stopping it from moving sideways
Good idea that

You could message Minty (see here) to see if he has a TDi/2.5D ARB but bear in mind these are all ~ 20 years old so condition of the bushes will have deteriorated some. In saying that the ARB and its bushes on my '99 2.5D are in pretty good nick after some 20 yrs/180k miles.

If you go with another repair kit have a read of The Best Grease for Polyurethane Bushings.
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Old Mar 21st, 2019, 08:45   #16
volvo again
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Quote; "As for rear swivel pins , WHAT the blue blazes is he referring to ????"

Does he mean the rear suspension trailing arm link?

https://www.volvoclub.org.uk/tech/se...Suspension.pdf
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Old Mar 21st, 2019, 19:27   #17
dingov70
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Quote; "As for rear swivel pins , WHAT the blue blazes is he referring to ????"

Does he mean the rear suspension trailing arm link?

https://www.volvoclub.org.uk/tech/se...Suspension.pdf

I would presume so , Things like this are why testers get visits from DVSA for incorrect testing procedures .

I personally would fail / advise it as trailing arm , chassis bush ( worn or deteriorated as required )
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