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D5: Puff of blue smoke upon cold start with Video

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Old Jan 9th, 2024, 12:37   #1
Daim
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Default D5: Puff of blue smoke upon cold start with Video

Hey guys,

my D5 (D5244T10, 205 hp, 2010 built) gives off a puff of blue smoke upon a cold start and then ONLY on the cold start. Warm starts are clear as well as when you floor it and ease off the pedal.

Here a video showing it be blue for a few seconds and clearing up really quickly just to turn into soot (obviously soot on a -5°C engine when cold).

+ YouTube Video
ERROR: If you can see this, then YouTube is down or you don't have Flash installed.


As said, it is only upon cold starts and the engine "rumbles" a bit rough for like 2-3 seconds before it fully clears up.

According to the paperwork I got with the car, the glow plugs were replaced in 2022 in October and since then, the car has been driven about ~7.000 km (3.000 km from me). So barely any wear... As the car had the recall regarding the belt tensioner done according to Volvos service system but not done according to what was visible, I wouldn't be surprised if it was not done.

Before I start to take the engine apart and buy new glow plugs (which are probably a PITA to change): what else could be the issue?

As said, no blue smoke at any other time apart for upon a cold start. Otherwise it is totally fine... I also have no issues with oil consumption - at least as far as I can monitor without a dipstick.

Cheers

Damien
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Old Jan 9th, 2024, 13:48   #2
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make sure to get the correct glow plugs as i believe there are different voltages available. do a leak off test on the injectors when your in there . dont for get diesel fuel is oil and a little smoke on start up in cooler weather is expected/ aceptable.
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Old Jan 9th, 2024, 13:50   #3
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make sure to get the correct glow plugs as i believe there are different voltages available. do a leak off test on the injectors when your in there . don't for get diesel fuel is oil and a little smoke on start up in cooler weather is expected/ acceptable.
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Old Jan 9th, 2024, 15:19   #4
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Hey Simmy,

cheers for your answer(s)

Diesel being a fuel oil is obviously one of the reasons it can be a tad blue upon start.

Is there a way to check the glow plugs? I know they're glow plugs, so they will have a certain resistance, so that would obviously have to be considered but I guess a resistance of "infinity" would suggest that the plug is dead, correct?

As written and can be seen: the engine starts right up, doesn't take for ever to fire and then runs fine. It's also only done ~97.000 miles (153.000 km) so that can't be an issue...

According to Skandix, the correct partnumber for glow plugs would be 32290415... Although I am a bit worried, if I change them, about snapping them off...
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Old Jan 9th, 2024, 16:11   #5
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si robb has a youtube channel which has lots of volvo repair videos including one on how to test glow plug resistance and shows what it should be . d5 glow plugs normally come out fairly easily
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Old Jan 9th, 2024, 16:24   #6
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Quote:
Originally Posted by Daim View Post
Hey Simmy,

cheers for your answer(s)

Diesel being a fuel oil is obviously one of the reasons it can be a tad blue upon start.

Is there a way to check the glow plugs? I know they're glow plugs, so they will have a certain resistance, so that would obviously have to be considered but I guess a resistance of "infinity" would suggest that the plug is dead, correct?

As written and can be seen: the engine starts right up, doesn't take for ever to fire and then runs fine. It's also only done ~97.000 miles (153.000 km) so that can't be an issue...

According to Skandix, the correct partnumber for glow plugs would be 32290415... Although I am a bit worried, if I change them, about snapping them off...
I'd be suspicious of the glow plugs. It seems a bit lumpy at cold start.

Make sure you change the glow plugs when the engine is warm, don't attempt it on a cold engine. Add some penetrating fluid to each glow plug before you remove them and when installing make sure you don't overtighten them too much. They aren't hard to change and aren't expensive either. Here a set of Bosch glow plugs is around £100 (that's for 5 of them).

A standard glow plug socket won't work, as it catches on the fuel rail. You need a deep socket that has no edges or lips on the inside to grip the glow plugs properly.

I'm not sure what tools you have available, but if you have a glow plug socket. see does it fit first. If it doesn't, stop what you're doing and buy the right one or bring it to a garage. A socket that doesn't fit snugly on the glow plug will increase the risk of snapping, so be careful.

To test the glow plugs, you need a multimeter.

Here's some videos that may help;

https://www.youtube.com/watch?v=4Po_1pNHE1Y

https://www.youtube.com/watch?v=HVPfBgDoY8Y

Note, this is an older car, but the principle is more or less the same.
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Old Jan 9th, 2024, 17:01   #7
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thanks for posting the links Kev. iv met Simon personally he is a top guy its shame he left the forum im fairly sure i know why he left but that's his business. i hope he comes back one day
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Old Jan 10th, 2024, 12:10   #8
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thanks for posting the links Kev. iv met Simon personally he is a top guy its shame he left the forum im fairly sure i know why he left but that's his business. i hope he comes back one day
No problem.

It sure is a shame that he left, and, its his business as you say.

I hope he's still tinkering with his Volvo and may share some more footage on youtube with us one day.

I've never met him personally, but I've watched loads of his videos. He's a very helpful guy with a wealth of knowledge.
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Old Jan 10th, 2024, 21:45   #9
Daim
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Cheers for the help here guys. I'll give the glow plugs are measuring and then see from there. Modern diesels will start a lot better than the old prechamber versions even without glow plugs, but it does make life easier...
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Old Jan 10th, 2024, 22:54   #10
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Cheers for the help here guys. I'll give the glow plugs are measuring and then see from there. Modern diesels will start a lot better than the old prechamber versions even without glow plugs, but it does make life easier...
I would just buy a correct set of glow plugs from volvo to eliminate them.. also first thought for me is one or more injectors if it is high mileage.
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