3D printed ignition key for my 1800

[Kauai1800]

I'm looking into scanning and 3D printing a copy of my just-about-to-break-off aluminum key for my '64 1800. I already have had several items printed in stainless steel by shapeways and was happy with the results. I've contacted a firm to do the scan of the key. I'll keep you apprised of how things go. For all I know it might be too thin to print properly.

I googled and didn't see anyone who had done this exact thing yet (3D print an rare car key) but it seems like it might solve my problem. I'm guessing it will cost ~ $30 for scan and ~$50 to print. I have now tried 3 different places that sell "exact replacement" keys for my thin aluminum original keys, but none have fit the ignition properly. I know I can either replace the ignition or put in a switch but I like to stay as original as possible.

Wish me luck! If this works it could be a good solution for lots of folks.