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S40 / V40 '96-'04 General Forum for the Volvo S40 and V40 (Classic) Series from 1995-2004. |
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Fuel line sourcing problemViews : 484 Replies : 4Users Viewing This Thread : |
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Aug 10th, 2018, 16:19 | #1 |
Junior Member
Last Online: Sep 26th, 2023 19:59
Join Date: Aug 2014
Location: Leyland
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Fuel line sourcing problem
The Car failed it MOT today with a buggered fuel line, the one that goes from the fuel filter. Garage cannot source one and Volve apparently do not sell them.
Cannot believe a 2003 vehicle may need to be scrapped because of a broken fuel line. Anyone got any sites that sells them hidden in theri bookmarks,,or have had the same proble and know a workaround or replacement that will fit? Regards john
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Vํ๐arr (Vidar), 53 P2 Volvo S40 1.6. |
Aug 10th, 2018, 20:27 | #2 | |
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Aug 10th, 2018, 21:10 | #3 |
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Last Online: Yesterday 13:54
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Location: Livingston
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Replace the fuel line with plastic pipe you can get the unions on line no problem
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Aug 10th, 2018, 21:59 | #4 |
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Last Online: Jan 3rd, 2024 14:43
Join Date: Feb 2012
Location: Toronto Canada
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What mrfixer said. I had the same issue when I dropped my tank to replace the brake lines. What I found was that the fuel lines where in terrible shape too. I cut them off thinking it would be an easy thing to order...nope. I ended up cutting off the rusty bits and replacing the lengths with fuel-rated rubber hose. I then flared the metal hose ends using my brake flaring tool to create a nice little ridge and then use some one-time clamps to fasten the rubber hose to the metal ends. Worked like a charm.
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2003 V40 1.9T B4204T4, 197,000miles (sold but alive!), 2004 S60 2.5T, 160,000miles, 2010 V70 3.2, 125,000miles, 2002 V70XC 2.4, 175,000miles Click here for my x40 and V70 P3 repair guides |
Aug 11th, 2018, 07:01 | #5 |
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Last Online: Apr 20th, 2021 22:33
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Location: Blackburn
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I see you're in Leyland so I can only assume it's the one in Lancashire. There a garage near me that specialises in repairing Volvos and they also break scrap ones for parts. I recently got a new front fog light for mine for a tenner. Could be worth a phone call for advice or booking it in with them if they know how to do it.
It's called Read View Garage and it's in Huncoat, by Accrington. Here's the Google maps link; Read View Garage Stone Hey, Huncoat, Accrington BB5 6LY 01254 234382 https://goo.gl/maps/oTUcCmAc5vA2
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