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S40 / V40 '96-'04 General Forum for the Volvo S40 and V40 (Classic) Series from 1995-2004. |
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Removal of drivers exterior door handle?Views : 13351 Replies : 24Users Viewing This Thread : |
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Nov 18th, 2016, 15:56 | #21 |
Premier Member
Last Online: Jan 3rd, 2024 14:43
Join Date: Feb 2012
Location: Toronto Canada
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Gatos's files open fine for me. Happy to email them somewhere if need be.
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2003 V40 1.9T B4204T4, 197,000miles (sold but alive!), 2004 S60 2.5T, 160,000miles, 2010 V70 3.2, 125,000miles, 2002 V70XC 2.4, 175,000miles Click here for my x40 and V70 P3 repair guides |
Oct 20th, 2017, 17:39 | #22 |
New Member
Last Online: Jul 22nd, 2018 16:57
Join Date: Oct 2017
Location: Riga
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Hi everyone, broke my drivers side handle too...so I decided to repair it myself via superglue and piece of nail, anyways- handle is repaired but now Im stuck at getting it back together ...have no clue how it goes back in as there is no free space left due to backing plate and lock drum, besides that,even if I will squeeze it in place I dont see any posibility to attach vertical rod to my repaired handle as there's no space for anything nevertheless my fingers,and I already disconnected 2nd vertical rod which goes between lock drum and lock itself and again Im clueless how to reattach them.
Will be grateful for schematics of driver side door with lock to rod attachment pictures as thets my main concern-not being able to assemble everything back in working condition. Not rly concerned about fitting repaired exterior part back in, as im sure its just matter of trial and error |
Oct 20th, 2017, 20:10 | #23 |
Premier Member
Last Online: Jan 3rd, 2024 14:43
Join Date: Feb 2012
Location: Toronto Canada
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As I recall (and I may be wrong) you want to attach the rod to the handle first before inserting in the door. Then you direct the rod downwards as you place the lever in the opening. Re-attach the lever by fastening the two screws back in place. Then (by using feel/going blind) you push the rod sideways towards the rear until it locks into the little snap. If you feel around with your hand you should be able to find the snap-piece somewhere down there. I'm not sure that helps you...
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2003 V40 1.9T B4204T4, 197,000miles (sold but alive!), 2004 S60 2.5T, 160,000miles, 2010 V70 3.2, 125,000miles, 2002 V70XC 2.4, 175,000miles Click here for my x40 and V70 P3 repair guides |
Oct 21st, 2017, 13:54 | #24 |
Junior Member
Last Online: Jun 24th, 2020 20:07
Join Date: May 2016
Location: Highlands
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Yep, just as Pierre says. Of course, if you are like me, you will have the rod attached the wrong way round, the first time...
It’s pretty tight in there and there are two rods to fit down through the same narrow space. I found it a bit of a pfaff and there seems to be no clear way to slot the handle and lock assembly back in cleanly each time, it’s a matter of fiddling about until it suddenly, somehow just slips in! |
Oct 23rd, 2017, 19:09 | #25 |
New Member
Last Online: Jul 22nd, 2018 16:57
Join Date: Oct 2017
Location: Riga
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Ok,its done, had long shifts at work over weekend so had to finish refitting today, after fiddling around I got everything sorted out.Thanks for response.
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