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Exhaust manifold stud size?

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Old Jun 6th, 2018, 10:40   #1
Steve440
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Default Exhaust manifold stud size?

Got to do this job soon and just trying to get the bits together, so I need to replace the broken stud so can you tell what size I need? Thread size and length.
Then there’s the manifold gasket? Best price I’ve found is £9 for one port! Seems a bit steep?
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Old Jun 6th, 2018, 19:18   #2
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I'd get the stud from volvo (they are pricey but you know it will be correct).
For the exhaust manifold to cylinder head gasket (I'm assuming it is a 2.3 T5/R engine) you can order a V50 T5 one which is one piece (much easier to fit) and about £7 when I bought one a few years ago.
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Old Jun 7th, 2018, 18:57   #3
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At a guess I would say M8 x? – it is only that but once you have one off the car you can confirm the size (Volvo may confirm on enquiring) The main reason to reply is to say that I wouldn’t buy fasteners from Volvo because of the total lack of value for money factor- studs aren’t anything special so you are free to go for quality H.T. fasteners from others.
I run two Volvos & a 63 year old Riley and purchase these items through various classic car fastener suppliers- many are upgraded to stainless steel – particularly manifold & water studs.
If you have a decent engineering store then the same will be available from them at a fraction of the Volvo price and a higher specification once you know what you want.
Being a tight Lancashire lad I hope it helps!
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Old Jun 7th, 2018, 19:25   #4
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m8 X 1.25
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Old Jul 5th, 2020, 15:02   #5
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Quote:
Originally Posted by DunkinBiskits View Post
m8 X 1.25
Thank you DunkinBiskits, for manifold stud thread size/pitch. Any idea on O/A length, pls?

I have rebuilt a replacement head but it came without any of the 23 studs...!

Look forward to hearing, thank you.

Last edited by Cyltapen; Jul 5th, 2020 at 16:10.
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Old Jul 5th, 2020, 15:13   #6
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Should be part# 982667
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Old Jul 6th, 2020, 15:54   #7
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Thank you again, 4x4. All sorted )

FYI, exhaust stud #982667, is an M8 x1.25, 50mm. It takes an M8 x 9.4, flange nut #985868, plus a suitable washer.

There are 10x each, not the 23 as typo, yesterday...

Last edited by Cyltapen; Jul 6th, 2020 at 15:56.
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