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S40 / V40 '96-'04 General Forum for the Volvo S40 and V40 (Classic) Series from 1995-2004. |
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S40 door handle kaputViews : 2360 Replies : 21Users Viewing This Thread : |
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Jan 22nd, 2015, 07:14 | #1 |
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Last Online: Mar 5th, 2015 17:55
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Location: Dundee
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S40 door handle kaput
Morning gents.
Seems like nothing goes right without failure. Upon putting the car for the mot last monday and seeing the car passing with flying colours nor advisories yesterday i did notice that the belly pan is slightly loose and out of alignment...the joys. To make things worse this morning while walking to the completely frozen car i had it unlocked and while opening the door the door handle ended up coming appart from the door.... Result now i can open the door even by pulling the handle. Does anyone know if this is fixable or quite difficult to fix?? Thanks |
Jan 22nd, 2015, 09:12 | #2 |
No I'm not the redhead
Last Online: Nov 25th, 2022 09:49
Join Date: Jun 2009
Location: North Yorkshire Coast
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Chrome door handles by any chance? Common problem. Ways to fix it? Buy a new handle or replace the lot with black plastic ones which look less Gok Wan and don't fall apart when it gets cold.
Its not a hard fix but you do need to have all the door card off to replace the handle. Last edited by Antz; Jan 22nd, 2015 at 11:24. |
Jan 22nd, 2015, 11:11 | #3 | |
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Last Online: Mar 5th, 2015 17:55
Join Date: Feb 2014
Location: Dundee
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Quote:
It pulls and springs back but simply doesnt open the door...was expecting better from swedish engineering lol |
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Jan 22nd, 2015, 11:27 | #4 |
No I'm not the redhead
Last Online: Nov 25th, 2022 09:49
Join Date: Jun 2009
Location: North Yorkshire Coast
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Whip the doorcard off and see whats up. My guess is the metal rod that connects the handle to the door lock has come off at one end. Either by falling off or its snapped one of the attachments.
You should be able to see my removing the door card, peeling back the plastic and peering in with a torch. Doorcard removal. Two covered screws down outer edge. One screw behind speaker cover One covered screw above door pocket One covered screw below mirror One covered screw for the window switch and interior handle. Then give it a good tug to remove all the clips at the bottom and lift it off at the top. |
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Jan 22nd, 2015, 12:05 | #5 |
I've Been Banned
Last Online: Mar 4th, 2023 12:36
Join Date: Aug 2013
Location: paignton
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I thought the chrome handles are better, maybe it's just a cosmetic thing then.
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Jan 22nd, 2015, 12:40 | #6 |
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Last Online: Oct 25th, 2023 03:45
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Location: Doylestown
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Careful not to drop those screws into the door, pain to fish out.
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03' S40 89' 740 GLE |
May 23rd, 2019, 18:34 | #7 | |
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Last Online: Jan 3rd, 2024 14:43
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Location: Toronto Canada
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Quote:
Woops should have read previous post - the other thread I was referring to is linked in there.
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2003 V40 1.9T B4204T4, 197,000miles (sold but alive!), 2004 S60 2.5T, 160,000miles, 2010 V70 3.2, 125,000miles, 2002 V70XC 2.4, 175,000miles Click here for my x40 and V70 P3 repair guides |
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May 5th, 2019, 11:18 | #8 |
Always listen & learn!
Last Online: Mar 13th, 2023 19:32
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Location: Winchester + Malaga
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My chrome one fell apart. I drilled the handle and into the yoke a bit a put in a countersunk self tapper...result!
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264 V8 5.0L V40 BiFuel, she's gone, she's dead......Oh well! |
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