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S80 '98-'06 / S60 '00-'09 / V70 & XC70 '00-'07 General Forum for the P2-platform S60 / V70 / XC70 / S80 models |
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Clutch Position Sensor resistancesViews : 3713 Replies : 13Users Viewing This Thread : |
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Feb 25th, 2018, 11:49 | #1 |
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Last Online: Mar 22nd, 2024 03:42
Join Date: Nov 2011
Location: Yeovil
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Clutch Position Sensor resistances
My CPS started failing again after I fixed it in 2013 – see this post – https://www.volvoforums.org.uk/showthread.php?t=190739
The cruise control was operating intermittently and when I performed the following check it confirmed it was the resistance of the CPS in the extended position that was likely to be the problem With the ignition on (but car not running) – push the clutch down and then press the cruise button. “cruise” is then displayed on the DIM – then allow the clutch back up and if the “cruise” goes out it’s likely the CPS resistance when extended is faulty (too high). When I first fixed my CPS in 2013 I put it inside a plastic bag but regardless of that it had brake fluid over a lot of it (including inside the bag) so “bagging” it didn’t work very well tho’ I took care to only have one hole at the bottom etc. There was fluid on the carbon track and the contact fingers inside the CPS. The brake fluid leak comes from the clutch rod above the CPS and looks (to me) like a “scraper ring” type leak. It was interesting to see that the fluid doesn’t appear to change the resistance much (it was the same 3.2kohm resistance after I cleaned the fluid off with meths) – I’m told carbon tracks drift high anyway and maybe the brake fluid speeds the drift or makes it worse. The resistance was 3.2kohms extended & 530 Ohms retracted – when I fixed the CPS before I had set the extended resistance to around 3kohms using a 5.6kohm resistor in parallel – see post above. So it has drifted up to 3.2kohms since 2013 which has taken it outside the range that will work. I removed the previous 5.6kohm resistor I had fitted in parallel and changed it for a 4.3kohm one (it was a 0.6w one from maplins for 10p !) to give me a measured extended resistance of 2.7kohm (to allow for some future drift) and a retracted resistance of 530 ohms. Put it back in the car and it has been fine for the last 3 months now. So the key info is that the CPS needs an extended resistance of 3 kohms max (but 2.7 kohms is fine to allow for some future drift) and a retracted resistance of up to 530 ohms is ok. I think a new one is around 200 ohms. Hoping that helps people who like fixing things – this really is a case of a 10p fix instead of a £40 component being replaced. Final note – as my original “bagging” of the CPS didn’t work well I still put it in a bag but also put some absorbent material on top of the CPS (where the leak drips) in the hope that the leakage will retained by the material and I can check it and change it when it’s saturated. Photos showing latest resistor soldered in, plastic bag & material attached. |
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