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Faulty oil cooler coil can appear to be head gasket problem?

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Old Sep 10th, 2008, 16:02   #1
Laney760
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Default Faulty oil cooler coil can appear to be head gasket problem?

I've just read this on a thread about blown head gasket on D24TIC that is posted in 700/900 series and not in this diesel section.

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Sometimes these were diagnosed as having headgasket problems due to water being in the oil and vice versa, when it was actually the oil cooler coil which used to fracture inside the radiator and allow the fluids to mix when the head gaskets were actually fine, quite a common fault I am told. I know of a garage that stripped and rebuilt a V6 760 engine a few years ago (when it was economically viable!) complete with head gaskets, and cylinder liner seals, only to find that when they rebuilt it and started it up, the problem persisted. The car was susequently sold as scrap for a tenner to someone who new about the problem, and he fixed it with a new radiator!

I will point this out to the garage who are diagnosing my coolant usage suspected h-gasket problem next week but need to make sure I know what I'm talking about. Another member has taught me where my oil cooler is on my D24TIC (not in the rad) so is this yet another oil cooler inside the rad? If the answer to this is 'yes', does the fact I have an obviously new rad on mine mean I can rule out this possibility? Many thanks
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Old Sep 10th, 2008, 16:40   #2
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i did say in one of my posts look at oil cooler i had a vw bora and aparantly digging back into vw history it was known for the cooler to weep oil into the water the cooler is £30 at most but is yours intercooled or direct turbo if its direct turbo you will see a square piece of metal abouve the oil filter with water hose in and out
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Old Sep 10th, 2008, 16:42   #3
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Originally Posted by craig8661 View Post
i did say in one of my posts look at oil cooler i had a vw bora and aparantly digging back into vw history it was known for the cooler to weep oil into the water the cooler is £30 at most but is yours intercooled or direct turbo if its direct turbo you will see a square piece of metal abouve the oil filter with water hose in and out

This thread is talking about ANOTHER oil cooler inside the rad Craig, not the one we were on about or is that particular thread nonsense?
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Old Sep 10th, 2008, 16:46   #4
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this engine was a intercooled one see pipe over top of engine into inlet manifold theese engines had a oil cooler under the rad


this engine is a non intercooled one with a water cooled oil cooler
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Old Sep 10th, 2008, 16:48   #5
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as far as i kno the only rad is the one under the rad on these none in water rad thats only on petrol auto ones
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Old Sep 10th, 2008, 17:13   #6
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I did wonder if they were confused and on about a petrol one, the actual thread was about D24TIC head gasket and this was one response, will wait and see if I get any more responses here. Have to say my engine is SO squeaky clean and shiny compared to your photo of intercooled one apart from I recently got some black blowback staining rear right of mine, dunno if diesel or oil. The mechanic today reiterated what I have suspected about my engine all along, at some stage it's had some major work done to it, he wonders if camshaft.. Downloading some pics of mine to my album
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Old Sep 10th, 2008, 17:22   #7
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lol the intercooled engine is the top one and had 230,000 miles on her and only had one small oil leak on the back cam pully or rocker around there the bottem engine had less than half the milage and looked very worn
the top engine is now being rebuilt new sump and cheacking then its going into a auto volvo 940 with a worn engine
the top engine the water pump pully snapped on it when it was 3 years old had new head pully etc as it dropped the cam belt and smashed the valves up

this was the non intercooled one i sold on ebay as you can see the oil cooler abouve the filter
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Old Sep 10th, 2008, 17:38   #8
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Any idea how much an intercooled engine weighs? Would a second hand intercooled engine physically fit into a 940 estate? Often see ones for sale and wonder if my car is physically capable of fetching it home (my suspension is very good). Expect I'll get a lol from you and maybe a definite no on this, lol....
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Old Sep 11th, 2008, 02:16   #9
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Someone is being confused re oil coolers. The one under the radiator is for diesel engine oil (D24TIC). The one in the radiator is for petrol and diesel with automatic gearboxes. The one that can get confused with head gasket trouble is the gearbox oil cooler in the radiator. A new looking radiator is no guarantee of it's goodness.

All the best, Peter.

Last edited by Peter Milnes; Sep 11th, 2008 at 02:17. Reason: better clarity of explanation
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Old Dec 3rd, 2010, 21:43   #10
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Default oil in header tank

I have bought a 1991 diesel 940 lately and I thought wrongly that it was the oil cooler. But after flushing all of the cooling system there is oil still coming through so looks like I will have to replace the head gasket.

So while the head is off im thinkin of doin some work to the head, the car has done 119k miles and prob dosen't need work but im going to do it as the car is coming upto 20 yrs old.

So I will be stripping the head "acid", regrinding the valves, new oil valve stem seals, cam seals....

After doing some research there are different head gaskets for the D24,
- metal gasket
- 1/2/3 notch gasket

Whats the difference between them?
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