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S40 / V40 '96-'04 General Forum for the Volvo S40 and V40 (Classic) Series from 1995-2004. |
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Clutch adjustment on S40 modelsViews : 1976 Replies : 2Users Viewing This Thread : |
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Nov 5th, 2008, 08:18 | #1 |
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Last Online: Aug 13th, 2017 08:35
Join Date: Aug 2008
Location: Cardiff
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Clutch adjustment on S40 models
Is this easy to do on my S40 V reg 1.8 xs model? Please include any links to other pics of how to do it if you have seen any.
TIA Ricco |
Nov 5th, 2008, 15:47 | #2 |
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Last Online: Mar 14th, 2016 12:55
Join Date: Oct 2008
Location: Bedford
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Nov 5th, 2008, 16:07 | #3 |
VOC Member
Last Online: Aug 12th, 2015 14:44
Join Date: Dec 2001
Location: sunderland
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clutch adjustment procedure
CLUTCH PEDAL FREE PLAY
with the clutch pedal in the rest position,measure and record the ammount of free play at the clutch pedal rubber, compare the measurement with the fiqure given in the specifications, if adjustment is required, slacken the master cylinder pushrod locknut,then turn the pushrod until the correct free play is achieved. ensure that the pushrod is not pushed into the master cylinder as you do this,as incorrect adjustment will result,tighten the pushrod locknut. CLUTCH PEDAL HEIGHT with the clutch pedal in the rest position,measure and record the distance between the top surface of the clutch pedal rubber and the floor,compare the measurement with the fiquure given in the specifications. CLUTCH PEDAL TRAVEL measure and record the distance that the top surface of the clutch pedal rubber travels through,between the rest and fully depressed positions, after carrying out the previously described pedal height free play adjustments,the pedal travel should ba as given in the specifications. incorrect pedal travel may be caused by air trapped in the clutch hydraulic system, requiring the system to be bled. SPECIFICATIONS CLUTCH PEDAL HEIGHT [with a clearance of between 1 to 3mm between the pedal and the stop bolt] 162.5 mm FREE PLAY 1 to 3 mm TRAVEL[ at rest fully depresssed] 136MM. |
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