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HELP - Common Rail Plug 1.6 D2 Volvo

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Old Apr 28th, 2012, 21:07   #1
versys
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Default HELP - Common Rail Plug 1.6 D2 Volvo

Hi

Help - how do you remove the common rail plug from a 1.6 D2 2011 Volvo S40.

I can get to it - but I cannot get tothe clip to release it - as its underneath,

Do dealers have a special tool to do this?

I'm trying to plug in a tuning box
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Old Apr 28th, 2012, 21:52   #2
EricMe
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Originally Posted by versys View Post
Hi

Help - how do you remove the common rail plug from a 1.6 D2 2011 Volvo S40.

I can get to it - but I cannot get tothe clip to release it - as its underneath,

Do dealers have a special tool to do this?

I'm trying to plug in a tuning box
Assuming it's the same as a 2.0d, putting a right angle bend in a fine flat bladed screwdriver will give you a tool that you can slip behind the plug to release the latch. Then pull the plug in the direction of the cable (pref not by tugging cable !)
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Old Dec 28th, 2014, 16:09   #3
Michael7350
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Hi can you tell me where the plug is please i have volvo v40 1.6 hope its the same engine
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Old Dec 28th, 2014, 16:43   #4
Clan
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Quote:
Originally Posted by versys View Post
Hi

Help - how do you remove the common rail plug from a 1.6 D2 2011 Volvo S40.

I can get to it - but I cannot get tothe clip to release it - as its underneath,

Do dealers have a special tool to do this?

I'm trying to plug in a tuning box
removing the egr valve helps ... cant you doctor the wires at the ECU end of the loom?
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