Clutch for V/S40 turbo

mfaw23 · Dec 14th, 2007, 10:33

Hi,

There is oil leak under my V40 2.0T and looks like coming from the rear crankshaft oil seal (the leak is between engine block and gear box assembly). So I'm thinking to replace the clutch as well while I am on this....already 180K with ori clutch. Does anyone DIY this type of work. I heard that with turbo series, the clutch need special tools to press the clutch plate during removal and installation. Is this true? Does the clutch kit comes with this tools?

Thanks.

manoman48 · Dec 15th, 2007, 09:11

Have you checked that it isn't the turbo return pipe? This is a very common area to leak and costs a LOT less to fix than the clutch.

mfaw23 · Dec 24th, 2007, 20:27

manoman48,
not from turbo return pipe. That area is clean.

Rooster · Dec 25th, 2007, 23:16

For the 2.0t it doesn't need any special tools to fit it, its only the T4 clutch that needs them and they don't come with clutch

mfaw23 · Dec 26th, 2007, 08:58

tq Rooster. Somehow Haynes manual does not distinguish between low and high P turbo when comes to clutch installation.

mfaw23 · Jan 18th, 2008, 02:56

Rooster,
Can you confirm again that 2.0T does not need that tools for installation of new clutch? Haynes says that v/s40 turbo need the tools for installation.

Photo for the Tools,
http://forums.swedespeed.com/zerothread?id=91395
I found this site that has tools catalog and some installation movies,
http://www.klann-online.de/englisch/Movies_E.htm

Enigma666 · Jan 18th, 2008, 11:14

See the attached piccy from Vadis it shows a tool sadly, pretty sure you could make one though

spangoolies · Jan 18th, 2008, 22:10

if you havnt bought it already, i found www.partsforvolvosonline.com sell a good sachs clutch kit (should include the release bearing as this should be changed with the clutch) pretty cheap, cheapest i found for a good kit

mfaw23 · Jan 19th, 2008, 09:00

Thank Enigma666 for pointing that out. I should have check the Vadis first.

This is what Vadis about tools for clutch installation for year 1999.

for 2.0T engine the tool required only press tool 9995662
for T4 engine the tools required are press tool 9995662 and conterhold 9995677 as the clutch is SAC type (selt adjusted clutch).

Hmmmm, have to look for 9995662. nearby volvo dealer does not have this tools. All s/v40s sold here are automatic.

Dec 14th, 2007, 10:33	#1
mfaw23 Junior Member Last Online: Mar 25th, 2009 00:53 Join Date: Apr 2006 Location: Johor bahru View Photos By: mfaw23	Clutch for V/S40 turbo Hi, There is oil leak under my V40 2.0T and looks like coming from the rear crankshaft oil seal (the leak is between engine block and gear box assembly). So I'm thinking to replace the clutch as well while I am on this....already 180K with ori clutch. Does anyone DIY this type of work. I heard that with turbo series, the clutch need special tools to press the clutch plate during removal and installation. Is this true? Does the clutch kit comes with this tools? Thanks. Last edited by mfaw23; Dec 14th, 2007 at 10:38.

Dec 25th, 2007, 23:16	#4
Rooster Speed freak Last Online: Apr 3rd, 2020 22:04 Join Date: Nov 2003 Location: Yorkshire	For the 2.0t it doesn't need any special tools to fit it, its only the T4 clutch that needs them and they don't come with clutch __________________ 04 XC90 D5 --- Big bus 00 pug 306HDi --- Run about 88 pug 309GTi --- Project track car 07 CB600 Hornet --- 2 wheel fun

Dec 26th, 2007, 08:58	#5
mfaw23 Junior Member Last Online: Mar 25th, 2009 00:53 Join Date: Apr 2006 Location: Johor bahru View Photos By: mfaw23	tq Rooster. Somehow Haynes manual does not distinguish between low and high P turbo when comes to clutch installation. Last edited by mfaw23; Dec 26th, 2007 at 09:05.

Jan 18th, 2008, 22:10	#8
spangoolies Better Than Premier! Last Online: Mar 15th, 2010 10:03 Join Date: Oct 2007 Location: portsmouth View Photos By: spangoolies	if you havnt bought it already, i found www.partsforvolvosonline.com sell a good sachs clutch kit (should include the release bearing as this should be changed with the clutch) pretty cheap, cheapest i found for a good kit __________________ dont listen to me, im always wrong

Dec 15th, 2007, 09:11	#2
manoman48 Master Member Last Online: Apr 28th, 2023 11:20 Join Date: Mar 2007 Location: Sc.unthorpe	Have you checked that it isn't the turbo return pipe? This is a very common area to leak and costs a LOT less to fix than the clutch.

Dec 24th, 2007, 20:27	#3
mfaw23 Junior Member Last Online: Mar 25th, 2009 00:53 Join Date: Apr 2006 Location: Johor bahru View Photos By: mfaw23	manoman48, not from turbo return pipe. That area is clean.

Jan 18th, 2008, 02:56	#6
mfaw23 Junior Member Last Online: Mar 25th, 2009 00:53 Join Date: Apr 2006 Location: Johor bahru View Photos By: mfaw23	Rooster, Can you confirm again that 2.0T does not need that tools for installation of new clutch? Haynes says that v/s40 turbo need the tools for installation. Photo for the Tools, http://forums.swedespeed.com/zerothread?id=91395 I found this site that has tools catalog and some installation movies, http://www.klann-online.de/englisch/Movies_E.htm

Jan 19th, 2008, 09:00	#9
mfaw23 Junior Member Last Online: Mar 25th, 2009 00:53 Join Date: Apr 2006 Location: Johor bahru View Photos By: mfaw23	Thank Enigma666 for pointing that out. I should have check the Vadis first. This is what Vadis about tools for clutch installation for year 1999. for 2.0T engine the tool required only press tool 9995662 for T4 engine the tools required are press tool 9995662 and conterhold 9995677 as the clutch is SAC type (selt adjusted clutch). Hmmmm, have to look for 9995662. nearby volvo dealer does not have this tools. All s/v40s sold here are automatic.

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