Volvo Community Forum. The Forums of the Volvo Owners Club

Forum Rules Volvo Owners Club About VOC Volvo Gallery Links Volvo History Volvo Press
Go Back   Volvo Owners Club Forum > "Technical Topics" > 850 / S70 & V70 '96-'99 / C70 '97-'05 General > 850/x70 S1 Articles

Notices

850/x70 S1 Articles How to's and step by step guides on a specific repair or modification to a Volvo 850/70 car.

Information
  • VOC Members: There is no login facility using your VOC membership number or the details from page 3 of the club magazine. You need to register in the normal way
  • AOL Customers: Make sure you check the 'Remember me' check box otherwise the AOL system may log you out during the session. This is a known issue with AOL.
  • AOL, Yahoo and Plus.net users. Forum owners such as us are finding that AOL, Yahoo and Plus.net are blocking a lot of email generated from forums. This may mean your registration activation and other emails will not get to you, or they may appear in your spam mailbox

Thread Informations

Replacing Throttle Cable Ph2 850

Views : 11279

Replies : 1

Users Viewing This Thread :  

 
 
Thread Tools Display Modes
Old Jan 23rd, 2012, 17:30   #1
Paul240480
Ovlovnut
 
Paul240480's Avatar
 

Last Online: Feb 25th, 2024 09:58
Join Date: May 2006
Location: Nivillac
Default Replacing Throttle Cable Ph2 850

Replacing Throttle Cable Volvo 850 (2.5 N/A in my case).


A mobile mechanic recently replaced my CV boots for me. After taking my car for a test drive he diagnosed that the throttle was 'heavy' & the cause would most likely be that the cable was sticking inside the outer sheath. I had not even noticed, probably as it has been a gradual process of it getting heavy.
I ordered a new one (Original Volvo part) from PFV for £32 and replaced it today. The difference is truly amazing, well worth it! Not difficult, even by my standards! Took some pics along the way too.

1) Remove the plastic cover on the throttle body. T25 Torx screw.


2) Release the inner cable from the throttle body pulley.



3) Release the clip (just pulls out) that holds the outer cable, then release the outer cable.



4) I then unclipped the old cable from the clips along the bulkhead & fitted the new cable, just so I knew it was correctly placed.


5) Now remove the trim & soundproofing under the steering wheel. 3 x T25 Torx screws.


6) Look right up into the footwell, you will see a split clip through which the 'ball' on the end of the throttle cable fits. Release the cable from the clip. This is about the most fiddly bit of the job, but by no means difficult.


7) I have found recently that my throttle pedal 'creaked' every now and then. So I cleaned it up & gave it a bit of WD40, while I was 'in there'.


8) You can now go back to the engine bay & pull the grommet in the bulkhead & finally remove the old cable completely. Just gently pull the inner cable through the bulkhead.

(This pic is actually the new one ready to go in, as I forgot to take a pic here)

9) You can now feed the inner cable of the 'new' through the bulkhead into the cabin. Then go into the cabin & feed the wire through the eye in the pedal & refit the split clip.


10) Now push the grommet into the bulkhead, I smeared mine with Vaseline & it popped back into place a treat.


11) Now fit the inner cable back onto the throttle body pulley, then refit the outer cable & push the clip back into place & finally refit the cover.


12) I started mine up at this point, & everything was fine, you may need to adjust the tension though.
13) Go for a test drive & be amazed at how smooth & light the throttle now feels.

Hope this is of use & if I have missed anything, please feel free to add to it.
Thanks.

Link to original thread
__________________
2004 V70 2.4SE Auto 'The Welshmobile’
2002 Laika Ecovip 400i ( Motorhome on an Iveco 2.8TD)
http://www.gitessouthbrittany.com/
http://moncopainmonchien.jimdo.com/

Last edited by cumbrianmale; Jan 24th, 2012 at 21:55. Reason: Link back to original thread
Paul240480 is offline  
The Following 5 Users Say Thank You to Paul240480 For This Useful Post:
Old Jan 23rd, 2012, 18:43   #2
Andy Northface
Where's that 18mm socket?
 
Andy Northface's Avatar
 

Last Online: Apr 26th, 2016 00:01
Join Date: Sep 2010
Location: Normally in the dog house, Chester-Le-Street
Default

Excellent write-up Paul. This should be a sticky.
Andy Northface is offline  
The Following User Says Thank You to Andy Northface For This Useful Post:
 

Tags
850, throttle cable


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT +1. The time now is 00:39.


Powered by vBulletin
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.