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S40 2.0D Throttle Body Cleaning Guide

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Old Sep 14th, 2012, 08:05   #41
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Did you spray carb cleaner straight into the main part of the throttle body?

Please see pic -

Attachment 52918
Yes I did and poked about with a tooth brush pulling out loads of carbon!
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Old Sep 14th, 2012, 08:52   #42
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Originally Posted by benr7310 View Post
the egr pipe is simple unbolt job, clean it out, rebolt - easy as pie! if it looked that bad then clean it out.

and try and get at the EGR itself to give it a little clean
Think I'll have a go at that!

I'm sure I saw a guide on here somewhere.
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Old Sep 14th, 2012, 08:52   #43
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he said two on top one underneath? which makes 3 when i went to school oldie

i must admit though the dipstick not being horizontal is doing my nut in in the pictures!
I really should read things properly!
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Old Sep 14th, 2012, 08:55   #44
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If you really want to 'go to town' on it then you could remove the inlet plenum which sadly is also part of the rocker cover. You will need new gaskets but can take it all off and give it a dam good soak
Gasket, plenum - would you kindly draw some arrows on a picture pointing out what parts these are?

Ta!
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Old Sep 14th, 2012, 15:59   #45
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Gasket, plenum - would you kindly draw some arrows on a picture pointing out what parts these are?

Ta!
Check out page 2, post 18 and page 3, post 22

Its all in this thread matey Looking at the pics if you have an early MY04/05 then I would take it off and give it a clean as would imagine it would look a bit like this
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Old Sep 14th, 2012, 16:09   #46
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Check out page 2, post 18 and page 3, post 22

Its all in this thread matey Looking at the pics if you have an early MY04/05 then I would take it off and give it a clean as would imagine it would look a bit like this
I'm actually looking for the location of said parts, so I can pull them off, give them a clean.

I'll have a look in my Haynes manual tonight. I'm sure there'll be a guide in there.
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Old Sep 14th, 2012, 16:47   #47
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I'm actually looking for the location of said parts, so I can pull them off, give them a clean.

I'll have a look in my Haynes manual tonight. I'm sure there'll be a guide in there.
I haven't got any pics to hand ATM sorry, Take the engine cover off and its the plastic pipes that follow on from the throttle body that you took off the other day. The only thing is to take the inlet off you need to remove the rocker cover too as its all integrated in as one.....
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Old Sep 16th, 2012, 19:50   #48
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Glad the guide is helping a few folks out.
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Old Sep 16th, 2012, 20:56   #49
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Glad the guide is helping a few folks out.
Seems to be quite a popular thing going down here mate

Wish there was a more local meet and we could all meet up and exchange ideas and things. All meets seem to be miles away from me
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Old Sep 16th, 2012, 20:58   #50
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Well I'm not too far from yourself and a few others, we should organise our own. :-)
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