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S40 / V40 '96-'04 General Forum for the Volvo S40 and V40 (Classic) Series from 1995-2004.

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Old Nov 5th, 2017, 13:17   #1
irollv40
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Howdo all,,,Right,,,so the new water pump is on,,, timeing belt is on,,all is good,,turn the engine over by hand as it said to do,,,and then it stops,,,at which point I remeber I did not take out the 8mm Allen key I used to lock the crank in place,,,😬😬😤😤😤😤...so now I ave to remove the sump to get at Allen key,,,,,,pic 1,,,show all the bolts I've taken out,,,but still can not get sump off,,,Do I ave to take of V cross member,,????.,,even tho its not touching it,,,,.or is it just a bugger to get off..many thanks....
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Old Nov 5th, 2017, 16:12   #2
neanderthal
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hi,on my volvo v40 2003 diesel sump i had to remove 26 bolts...did you remove the 4 deep seated ones....but that would still leave 1 bolt short....but of course i dont know which gearbox you have....mine is the m56 gearbox(renault engine).....see pdf attachment from our dear friend GATOS
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Old Nov 5th, 2017, 16:32   #3
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What engine and gearbox do you have? And what year is you car?
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Old Nov 5th, 2017, 20:34   #4
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What engine and gearbox do you have? And what year is you car?
Lordy you sound like me on Vectra C
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Old Nov 5th, 2017, 20:49   #5
gatos
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lol doggy. Some things never change.... How are you btw?
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Old Nov 6th, 2017, 11:44   #6
irollv40
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Howdo,,,big thanks to neanderthal for the PDF doc on my engine,,2001,,1.9 DiTD,, D4192T3,,,+my gearbox is M65,,,looking at the pdf ,I now no that I ave to remove cross member to get at the bolts that I've missed,,,it tell's u how to do this,,but the pic's for the cross member is missing,???,,so if anybody got pic's of it,,thanks....am sure I can do it without,,,😮😰😨😱😵,,,,so again thanks to all..😯

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Old Nov 6th, 2017, 19:37   #7
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lol doggy. Some things never change.... How are you btw?
Im good thanks, got bored spending loads on the cdti adding bits so just got a loaded VXR sorted the mapping with one of the guys and added a few things as by then i know how to add them easy.

Still love the Volvo's and have wet dreams looking at the V70R promo vids and wishing Vauxhall made the IDS+ on these as good. Mines got Bilstein B8's so im not that bothered but still.
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