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Post Your Car's Modifications

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Old Mar 2nd, 2007, 09:25   #61
Andy P
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Last Online: Jun 1st, 2022 12:36
Join Date: Apr 2006
Location: Portsmouth
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Car:
1998 Volvo S40 2.0T SE (160bhp std spec) M56 Gearbox


Engine:
Mitsubishi TD04L-14T/Big16G hybrid turbo
Bosch 441cc "green" injectors
Walbro GSS342 255lph fuel pump
Volvo B4204s n/a cams
JT-tuning 3" turbo back (decat, no centre box and freeflow rear "silencer")
Large Green cotton filter (maybe not large enough though..)
Custom filter heatshield
Front mount intercooler (510bhp capeable)
Custom 2.5" aluminium intercooler pipework
IPD plug wires
NGK BKR7E-11 plugs
Custom Hardpipe inlet
HKS SSQV
Currently running ~1bar (~1.6-1.7 bar after MTE remap)


Wheels/Suspension:
Lenzo Zeon 17" wheels
Yokohama A539 205/40/17
KW V1 lowered to the maximum
Lower Rear arms modified to allow further lowering
Whiteline Rear ARB
Evo 3 Rear Strut brace
Phase 2 rear droplinks


Exterior mods:
Phase 2 twin beam headlights
Clear turn lights
Audi RS4 front bumper modified to fit
"Eggcrate" Grille (matte black)
Side trim removed
Light smoke tints
Body colour skirts/ rear spats


Misc:
Fibreglass pillar gauge pod, trimmed in OEM cloth
Apexi auto turbo timer


To come:
MTE Remap
Front strut brace
Front lower H-brace
Quaife ATB LSD
Uprated clutch
Custom Polyurethane engine mounts
Full rollcage
Mitsubishi GTO twin turbo 4 pot front callipers
300mm x 32mm Discs
Braided hoses
Mintex brake pads

Andy P
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Old Apr 15th, 2007, 21:22   #62
v6en
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Last Online: May 24th, 2023 23:30
Join Date: Dec 2002
Location: Lanark
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Well, Ross posted details up before about the car for me on it's old spec, but this is as the car stands now.

Phase 2 S40 T4

ENGINE

2.0 16v Turbo
Custom MTE remap
Venoli Forged Pistons
Forged Rods (Sten Parner)
Piper Reprofiled Camshafts
Garret GT3076R Turbo
Tial External Wastegate
750cc RC Fuel injectors
Full 3" Custom Exhaust with 4" tailpipe
External Wastegate "screamer" pipe
Custom one off Forge Intercooler
Custome one off stainless steel intercooler piping
Air con removed to creat genuine Front mounted IC (first thing air hits now)
BSR Cold air box
BSR Cone filter
Warlboro 255lph High flow fuel pump

SUSPENSION/BRAKES

Koni Yellow Upgraded Suspension (dampers and springs)
EBC Spotted and Grooved Front discs
Ferrodo Premier Front pads

GEARBOX/TRANSMISSION

SPEC Stage 4 Clutch (6 paddle clutch plate and high clamp pressure plate)
Quaiffe ATB Limited Slip Differential

WHEELS/TYRES

Standard T4 wheels
Pirelli P6000 tyres for road use
Toyo R888 road legal semi-slick for event use

INTERIOR/STYLING

Blitz Boost guage
Custom engine bay painting
BSR aftermarket front grill (modified)

I think that's everything, will add it in if I realise later I've missed something.

jacq.
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Old Apr 15th, 2007, 21:29   #63
IC
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Jacq, thanks for posting your car's new specifications. I'm looking forward to hearing about the car running at Crail!
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Old Apr 18th, 2007, 19:33   #64
Georgey dee
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Well here goes:-

Engine:
Recirc gone and forge plate fitted

Exterior:
De-chromed Badges (polished back to black)
Headlight wipers gone (new headlight panels fitted)
black grill
2000+ volvo badge
2000+ Washer jets
Twin exhaust (black to match the badges)

Interior:
Led conversion to centre consol
Full Nokia Car Kit fitted

Suspension:
Volvo strut brace

Other:
I'm an electrical engineer as one of my jobs so most of my mods are Improvements to the electrical system, as I see it, so:
Fog lights come on with high beam (bit of extra light)
Fogs come on when the car is unlocked and off after 30 seconds/ignition on (like the Mercs)
Kick down knocks off the aircon for a bit more torque
rear led strobes fitted to head rests for when i do the safety car at marham
headlight wigwags for marham too (off road use only)
rear nearside fog light connected (and both flash if required)


Sorry thats it

I'm after an ECU remap next,,, which is best??,,, MTE seem popular.
Blue Dash.jpgengine-bay-for-web-2.jpgTwin-Pipes for Web.jpgWeb 850R headon.jpgWiper-Mod.jpgImage016.jpg
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Old Apr 18th, 2007, 20:23   #65
v6en
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Location: Lanark
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Yes, MTE are very very good, I'd recommend them. Speak to Don at Kalmar Union for dates when MTE can do custom bespoke mapping also.

jacq.
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Old Apr 18th, 2007, 20:40   #66
TheJoyOfSix
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Default 1988 760 Gle

B280E
E-fan
Opened out airbox
Timing advanced 3*
2.25" stainless with straight through boxes
Converted to M46 gearbox
Lightened flywheel
A/C removal,
Towbar removal
Power seat removal.
740 Turbo Diesel front springs
Polybushes on anti-roll bar
Lower chassis brace from a 700 Turbo
Gas front shocks
Strut Brace
960 padded armrest/cupholder,
Half leather seats from a 740 Turbo
Rear sunblind
Rear parcel shelf speakers
Dashboard tweeters
Econ/voltmeter from a 400
960 (non airbag) steering wheel
Chrome rings on instrument cluster
Multi-X 7x15" wheels
Rear spoiler
Eggcrate grille with body coloured surround
Clear front and side indicators
GLT & V6 badges
Blacked badges
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Old Apr 18th, 2007, 20:49   #67
davebslater(uk)
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custom built chassis .

2.3 turbo engine , Rs500 spec turbo , wastegate not working.

open diff , 205.55.15 kumho rain tyres

inboard front suspension
fully adjustable dampers

slow@slow.slow first run
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Old Apr 18th, 2007, 22:02   #68
bb54
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go fast bits are...
mbc @ 14 psi (soon to be 18 psi when i get all limits removed) wait for the clatter !
decat via cat honeycomb removal.
fse fuel pressure regulator.
K+N panel.
irridium plugs ???
black fluffy dice
and a 2.3 TURBO decal off a saab 9000, just sounds faster than a T5 decal.
and other cosmetic stuff that looks pretty but pretty aint quick !!

wayne
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Old Apr 19th, 2007, 15:45   #69
Andy P
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Quote:
Originally Posted by Andy P View Post
Car:
1998 Volvo S40 2.0T SE (160bhp std spec) M56 Gearbox

etc, etc..
Andy P
Above spec after MTE resulted in 290bhp and 340lbs/ft.

The next day I bent a rod (or three) so spec is having a massive change.

I'll post up precise details as soon as the beast is back on the road

Can't wait....

Andy P
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Old Apr 19th, 2007, 19:47   #70
Georgey dee
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I assume the T4 engines are stronger than the 2.0T??? It's just that i was hopeing to get a V40 T4 next and i don't want the rods to bend on me.
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