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S40 / V40 '96-'04 General Forum for the Volvo S40 and V40 (Classic) Series from 1995-2004. |
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Siezed (and welded!) rear camber adjustment boltViews : 3519 Replies : 16Users Viewing This Thread : |
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Jun 30th, 2013, 14:59 | #11 |
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Do you have access to a decent C clamp that you can tighten with a big crescent wrench
shifter thing and attempt to push the bolt through using bits of wood and metal and stuff so you can set the clamp up right????
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May 28th, 2014, 00:27 | #12 |
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Pierre McAlpine, I'd love to know if you managed this in the end and if so how you did it? I can't get the camber bolt out at all and can't see how to grind it with out damaging the mount itself that joins the lower control arm on to the body? Any advise would be much appreciated.
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May 28th, 2014, 03:17 | #13 | |
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The trick to getting the camber bolts out is to jack the car up nice and high and slide right underneath so that you can hold the angle grider up at an angle against the nut/bolt. What you will find is that once you have grinded the nut/end of bolt off, the washer should pop off withing having to grind any deeper and potentially damaging the mount. The second trick is that the mount can actually be pried appart slighty without damaging it. This will allow you to move the arm fore and aft and eventually down and out. I believe that I also had to grind the bolt head off in the same fashion (ie take he head off but go no further). I had a 4.5" grinder on hand which I think helped (vs a 5" which would have left very little room for error). If you are using 5" just make just you use a well-worn disc. Take your time, get comfortable, and be safe. The @+-# bolts will eventually come out. Do the next guy a favour though and grease the non-threaded portion of the new bolt axles. Also, make sure you mark the camber bolt position before removing. They affect the alignment.
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2003 V40 1.9T B4204T4, 197,000miles (sold but alive!), 2004 S60 2.5T, 160,000miles, 2010 V70 3.2, 125,000miles, 2002 V70XC 2.4, 175,000miles Click here for my x40 and V70 P3 repair guides |
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May 28th, 2014, 16:03 | #14 |
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I should also add that I took a fellow forum member's advice and employed a c-clamp to push the shock bolt out - I was originally able to get the nut off but bolt was stuck. By fastening the c-clamp with some drifts I was able to press the bolt right out. That worked well but only for that one bolt. The one connecting the lower arm to the hub assy was in there tight and required cutting.
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2003 V40 1.9T B4204T4, 197,000miles (sold but alive!), 2004 S60 2.5T, 160,000miles, 2010 V70 3.2, 125,000miles, 2002 V70XC 2.4, 175,000miles Click here for my x40 and V70 P3 repair guides |
May 28th, 2014, 17:51 | #15 |
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I was going to add here, if you can get a C or G clamp on it. Oversized socket on the bolt head so its free to move. Nut on the thread end to protect it/stabilise the clamp. Wind it up tight and then tap away on the winder with a hammer (winder on the threaded end). This method will only really work if you can get oil to soak into the gap between the bolt and the steel tube in the bush. See if you can jam a plastic bag around it so that you can really flood the joint with oil.
This method requires patience and you may have to spend 10 or 15 minutes tapping it (or even longer). Every now an then check you are still wound up tight (I would be at this stage). If you can reliably flood the joint and leave it to soak overnight that will definitely help. It will also help to change tack every now and then and try the impact gun again and bashing it from the bolt head end. I don't know how badly corroded these get but apparently a few layers of paint can defeat a 100 tonne jack so not much rust is easily going to seize something solid! |
May 29th, 2014, 03:25 | #16 | |
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Mud guards, backing plates and Waxoil help!
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2003 V40 1.9TD Mods: Scratches, bent bumpers, raised REAR mats & internal mud guards. SHELL ULTRA 5/40 & LIQUI MOLY CERATEC. Everyone should DYOR (Do Your Own Research) Last edited by skyship007; May 29th, 2014 at 03:35. |
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Feb 23rd, 2021, 14:15 | #17 |
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Thanks
Great advise, thanks to everyone. Any suggestions as how to get the old bush out? Mine is in a sorry state. What is the 'official name' for that pressed steel arm?
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