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'97 850 T-5 acting very strange

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Old Oct 21st, 2011, 03:33   #1
WSparrow
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Default '97 850 T-5 acting very strange

Hi,

I have been trying to figure out this problem for about a week now with no luck. The car starts fine when it's cold, but when I put it in gear and give it some gas it stalls. In trying to fix it, I've discovered that if I let it sit and warm up for 5 or 10 minutes it will also stall in park, right about the time the engine gets up to normal temperature. At first I thought it was a weak fuel pump, so the pump and filter have been replaced. The fuel pump relay seems fine, it's the red one (which I'm told is better), I opened up the casing and there is no discoloration or cracked solder, it looks brand new.

The only OBD codes pointed to a misfire on cyl 4 so I replaced all the spark plugs. Now the problem is still there, but it's not giving any errors. I've replaced the air filter, bypassed the cat. converter, and checked every vacuum line I can get my hands on for leaks, but none of it has made any difference. I even called in a favor and had a mechanic friend spend 2 days on it. He's stumped too.

Any suggestions would sure be appreciated.

Thanks

p.s. When in gear, if I tap the gas a few times I can get the rpm to pick up slightly but not enough to properly drive it and steady pressure on the accelerator stalls it dead.

Last edited by WSparrow; Oct 21st, 2011 at 03:36.
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Old Oct 21st, 2011, 10:16   #2
Chris_Rogers
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Is the coolant temperature gauge behaving normally?

Have you checked the vacuum connection to the fuel pressure regulator on the fuel rail?

Have you checked the fuel pressure?
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Old Oct 21st, 2011, 11:01   #3
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as above, i'd try replacing the coolant temperature sensor - had this issue with other cars and had issues with cold/warm start
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Old Oct 21st, 2011, 11:56   #4
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Question seems like a fuel fault

pull the plug out of the maf and try it , if no better then thats ok. then you will have to look at the spark things like the rottor arm,try a timeing light on and see if the sparks fail when the engine cuts out ,if so it should rule out a fuel fault, then start pulling out one electrical plug at a time check for rot etc put it back and try, sorry i cannot think of any thing else at present. good luck.
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Old Oct 21st, 2011, 13:19   #5
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ALL good suggestions above ..... but from Experience i'd go for the Coolant Temp Sensor meself

What you describe is CLASSIC Coolant Temp Sensor Failure

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Old Oct 21st, 2011, 20:17   #6
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Thanks for the replies. The fuel pressure and regulator, seem to be good. I've already checked out the maf and it looks brand new. I've only had the car a few months, and not sure what work has been done to it. But I suppose it couldn't hurt to try disconnecting it.

The rotor arm and timing are good, when the engine is cold or only partly warm I can get it up to 5000 rpm without it coughing or sputtering and since doing the spark plugs there are no more OBD codes (misfire or otherwise).

It hadn't occured to me that the temp sensor might be the problem. The temperature guage is working properly so I never gave it any thought. I'll see if I can get my hands on a working one to test it.

Thanks again, I'll let you know how it goes.
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Old Oct 23rd, 2011, 19:05   #7
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Replaced the temp sensor and thermostat. No real change. It idles fine when hot now, but still tries to stall when I give it gas. I've found I can get it to accelerate if I just barely touch the pedal. It gradually picks up, but it at that rate it would take about 5km to get up to speed. I'm at a loss. I'm going to clean the injectors and see what happens when I disconnect the MAF, but might have to bite the bullet and take it to a volvo specialist.

Any other ideas before I do?
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Old Oct 23rd, 2011, 19:16   #8
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when was the last time the fuel filter was replaced?

it sounds like an air leak somewhere to me, have u checked ALL the turbo pipes? inlet manifold? injector seals?
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Old Oct 23rd, 2011, 20:07   #9
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The fuel filter and fuel pump were replaced last week (after the problem started). I've checked the turbo/vacuum lines as thoroughly as I can but many of them are hard to get at so there could be a pinhole somewhere, I just can't find it. If I hit the throttle while under the hood I can hear a sucking sound while it's trying to stall, but that seems to be coming from the air intake on top of the rad, so I don't think that's it.

Also, I did disconnect the MAF and fire it up. It made no difference, it just made the lambda light come on.
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Old Oct 23rd, 2011, 20:22   #10
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spray some carb cleaner around the injectors and see if it tries to stall then, if so your injector seals are knackered. this happened to mine earlier this year

As for the MAF you need to disconect it while the engine is running, if nothing happens its broken
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